• 제목/요약/키워드: Machine components

검색결과 940건 처리시간 0.028초

머신비젼을 이용한 평 엔드밀 공구의 마모측정 (Measurement of Tool Wear using Machine Vision in Flat End-mill)

  • 김태영;김응남;김민호
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.53-59
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    • 2011
  • End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

CNC 선반의 열적 거동 해석 (Thermal Behavior Analysis of a CNC Lathe)

  • 안경기;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.778-783
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    • 1994
  • In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

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엔드밀의 상향절삭시 절삭력 예측 (Prediction of Cutting Force in Up end Milling)

  • 이영문
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.3-7
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    • 2000
  • In this study, a modified model for prediction of cutting force components in up end milling process is presented. Using this cutting force components of 4-tooth endmils with various helix angles have been predicted. Predicted value of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase and as a result the amplitudes of cutting force components decrease and the specific cutting energy consumed also decreases

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Hole-Plate를 이용한 NC공작기계의 공간 오차 측정 및 분석 (Volumetric Error Calibration of NC Machine Tools using a Hole-Plate Artifact)

  • 박달근;이응석
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.1-7
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    • 2006
  • A method of the volumetric error measurement and calibration of NC machine tools is studied using an artifact method. In this study, a hole-pate is designed and machined using stainless steel. We tested and applied the hole-plate artifact in a commercial CMM(Coordinate Measuring Machine), after calibration of the hole-plate using a precise CMM. It has been shown that not only the measurement of geometric error components but also the 2D length error calculation in a working volume is available using the hole-pate artifact method. The results of study can also be used in NC machine with touch probe as the same method in CMM.

Design of Hydraulic Control Systems for a Disc Spinning Machine

  • Park, Geun-Seok;Lim, Jun-Young;Kang, E-Sok;Kang, Jung-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.115.4-115
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    • 2002
  • The disc spinning machine is a specific production machine for discs of automobile. Using this machine, we could product superior wheels in hardness and strength to the press method and the machine made process time shorten by one-pass spinning. But, the spinning machine became huge because it needed maximum pressure during the process and this can badly affect the lifetime of components. In this paper, hydraulic control system was designed to make up for defects of spinning machine and to shorten overusing power. Experimental hydraulic control system was used to simulate the wheel disc spinning process and the control performance was evaluated for the required forces and positions.

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기계류 부품 신뢰성 모델링에 관한 연구 (A Study on the Development of Reliability Modeling in Machine Parts)

  • 하성도;이두영
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2000년도 춘계학술대회 발표논문집
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    • pp.223-230
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    • 2000
  • This work aims to develop modeling methodology of machine part reliability. The reliability model is to be used for predicting and improving reliability in planning and design processes of products. In order to develop the reliability model of machine parts, the functions and interactions of sub-units of machine parts are analyzed first and function network is constructed. Using the function network, function block diagram is developed, which can be the basis for deriving reliability block diagram. Modeling of machine part reliability has not been widely studied since the reliability modeling of machine parts requires understanding of the functions and failures of their components in several viewpoints. This work tries to find general methodology of reliability modeling and proposes a framework for reliability improvement during machine part development.

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Practical Calculation of Iron Loss for Cylindrical Linear Machine

  • Jeong, Sung-In
    • Journal of Electrical Engineering and Technology
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    • 제13권5호
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    • pp.1901-1907
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    • 2018
  • This paper is a study for accurate iron loss calculation of a cylindrical linear machine for free piston engine. This study presents that it is possible to accurately predict power loss in ferromagnetic laminations under magnetic flux by specially considering the dependence of hysteresis, classical, and excess loss components on the magnetic induction derivative. Significant iron loss in the armature core will not only compromise the machine efficiency, but may also result in excessive heating, which could lead to irreversible deterioration in the machine performance. Thus, correct prediction of power losses under a distorted flux waveform is therefore an important prerequisite to machine design, particularly when dealing with large apparatus where stringent efficiency standards are required. Finally, it will be discussed about the iron loss in various materials of cylindrical linear electric machine by geometric and electrical parameters. It will give elaborate information about the perfect design and design rules of cylindrical linear machine and in parallel tools for the calculation, simulation and design will be available.

인터넷 기반의 공작기계 고장 원격 진단시스템에 관한 연구 (A Study on an Internet-based Remote Diagnosis System for Machine Tool Failures)

  • 강대천;강무진
    • 한국정밀공학회지
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    • 제16권9호
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    • pp.75-81
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    • 1999
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system consist of complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tools diagnosis system by combining the world wide web technology and backward reasoning expert system.

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A Container Orchestration System for Process Workloads

  • Jong-Sub Lee;Seok-Jae Moon
    • International Journal of Internet, Broadcasting and Communication
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    • 제15권4호
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    • pp.270-278
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    • 2023
  • We propose a container orchestration system for process workloads that combines the potential of big data and machine learning technologies to integrate enterprise process-centric workloads. This proposed system analyzes big data generated from industrial automation to identify hidden patterns and build a machine learning prediction model. For each machine learning case, training data is loaded into a data store and preprocessed for model training. In the next step, you can use the training data to select and apply an appropriate model. Then evaluate the model using the following test data: This step is called model construction and can be performed in a deployment framework. Additionally, a visual hierarchy is constructed to display prediction results and facilitate big data analysis. In order to implement parallel computing of PCA in the proposed system, several virtual systems were implemented to build the cluster required for the big data cluster. The implementation for evaluation and analysis built the necessary clusters by creating multiple virtual machines in a big data cluster to implement parallel computation of PCA. The proposed system is modeled as layers of individual components that can be connected together. The advantage of a system is that components can be added, replaced, or reused without affecting the rest of the system.

3차원 좌표측정기(CMM)의 오차방정식 유도에 관한 연구 (A Study on the Volumetric Error Equation of Coordinate Measuring Machines and their Application)

  • 이응석
    • 대한기계학회논문집
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    • 제19권6호
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    • pp.1545-1553
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    • 1995
  • For general geometry of Coordinate Measuring Machine (CMM), volumetric error equation including 21 systematic error components was showed using vector expression. Different types of CMM listed on an international standard (BS 6808) were classified according to their geometry, and the general volumetric error equation was used for the CMMs. Application of volumetric error equation was also introduced, such as position error compensation, error equation of CNC-machine and parametric error analysis, etc.