• 제목/요약/키워드: Machine breakdown

검색결과 83건 처리시간 0.026초

회전기계의 고장안전진단 사례연구 (A Case Study of the Breakdown Evaluation to the Rotary Machine)

  • 홍태용;박수홍
    • 한국전자통신학회논문지
    • /
    • 제10권2호
    • /
    • pp.189-194
    • /
    • 2015
  • 본 연구에서는 회전기계에서 발생할 수 있는 고장에 대한 안전진단에 대한 사례연구이다. 각각의 회전기계에 대하여 진동분석을 통한 고장발생유무를 각종의 측정 데이터를 이용하여 분석하여 향후에 발생할 수 있는 고장에 대한 안전진단에 대한 방법을 연구하였다. 본 연구에서 제안한 상태 감시 및 진단 방법을 적용한 결과, 회전기계의 추후 고장을 예측할 수 있었다.

철강회사에서 기계 고장 진단 사례연구 (A Case Study of the Breakdown Evaluation to the Machine at the Steel Company)

  • 홍태용;박수홍
    • 한국전자통신학회논문지
    • /
    • 제10권2호
    • /
    • pp.195-202
    • /
    • 2015
  • 회전기계에서는 예후 신호 없이 고장되는 경우는 거의 없으며, 따라서 설비고장은 신호를 감시함으로서 고장을 예측, 회피할 수 있다. 본 연구에서는 회전기계에서 발생할 수 있는 고장에 대한 안전진단에 대한 사례연구이다. 각각의 회전기계에 대하여 진동분석을 통한 고장발생유무를 각종의 측정 데이터를 이용하여 분석하여 향후에 발생할 수 있는 고장에 대한 안전진단에 대한 방법을 연구하였다. 결과에서 보는 바와 같이 제안된 측정방법으로 안정한 상태 감시 및 진단 결과를 보여준다.

AC Electrical Breakdown Characteristics of an Epoxy/Mica Composite

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
    • /
    • 제13권4호
    • /
    • pp.200-203
    • /
    • 2012
  • Epoxy/mica composite was synthesized, in order to use it as an impregnation resin in a vacuum pressure impregnation (VPI) process, for manufacturing a high voltage rotary machine. The average particle size of the mica was 5~7 ${\mu}m$ and its content was 0, 20, 30 and 40 wt%. A plasticizer or a low molecular aliphatic epoxy was also used, to decrease the viscosity of the composite. The AC electrical breakdown strength was estimated in sphere-to-sphere electrodes, and the electrical breakdown data were estimated by Weibull statistical analysis. The electrical breakdown strength became higher with the addition of mica; and that of the system with 20 wt% mica was highest. The electrical breakdown strength of the system with an aliphatic epoxy was higher than that of the system with a, plasticizer.

Process Reliability Improvement and Setup Cost Reduction in Imperfect Production System

  • Lee, Chang-Hwan
    • 한국경영과학회지
    • /
    • 제22권4호
    • /
    • pp.93-113
    • /
    • 1997
  • In studying an EOQ-like inventory model for a manufacturing process, a number of findings were made. The system can "go out of control" resulting in a relatively minor problem state or "break-down". When the production system is in the minor problem statei produces a number of defective items. It is assumed that each defective piece requires rework cost and related operations. Once the machine breakdown takes place, the production system produces severely defective items that are completely unusable. Each completely unusuable item is immediately discarded and incurs handling cost, scrapped raw material cost and related operations. Two investment options in improving the production process are introduced : (1) reducing the probability of machine breakdown, breakdowns, and (2) simultaneously reducing the probability of machine breakdowns and setup costs. By assuming specific forms of investment cost function, the optimal investment policies are obtained explicitly. Finally, to better understand the model in this paper, the sensitivity of these solutions to changes in parameter values and numerical examples are provided.amples are provided.

  • PDF

PAI 유/무기 하이브리드코일의 곡률변화에 따른 AC 및 DC 절연파괴 특성 (Insulation Breakdown Properties of AC and DC according to Curvature Variation of PAI Organic/Inorganic Hybrid Coils)

  • 박재준
    • 전기학회논문지
    • /
    • 제65권10호
    • /
    • pp.1721-1726
    • /
    • 2016
  • 4-types of coils were prepared by coating with polyamideimide (PAI) organic/inorganic hybrid. One type was made with original PAI vanish and the other 3-types were made of double layers, that was to say, high flexural PAI layer and high anti-corona PAI/nanosilica (15 wt%) layer. Drying temperature (T/D) were $220^{\circ}C$, $240^{\circ}C$, and $260^{\circ}C$, respectively and rectangular type coil for high-voltage rotating machine was used. DC and AC electrical breakdown tests were carried out in order to study the insulation properties according to T/D temperature and coil curvature (5, 15, and $25mm{\Phi}$). As the curvature increased, electrical breakdown voltage decreased and as T/D temperature decreased, electrical breakdown voltage increased.

대형발전기 고정자권선 절연재료의 열 사이클에 의한 열화에 관한 연구 (A study on the heat cycle aging of insulation materials in large generator stator windings)

  • 김희곤;박영관
    • 대한전기학회논문지
    • /
    • 제45권4호
    • /
    • pp.553-557
    • /
    • 1996
  • Heat cycle aging of insulating materials in large generator stator winding has been investigated using both on-line and off-line test methods. On this study, principally, off-line test against actual generator in service was carried out to acquire information about polarization index(PI) and dissipation factor, dissipation factor tip-up, maximum partial discharge for the purpose of remnant breakdown voltage and life assessment. It was found from the tests that both dissipation factor and maximum partial discharge decreased with the increase of operating hours and starting numbers. It was found from off-line tests that the remnant breakdown voltage had a strong relationship with both dissipation factor and maximum partial discharge the remnant breakdown voltage as a results of both operating hours and starting number and the nondestructive tests were proposed as parameters which can predict the remnant lifetime of insulating materials in large generator stator windings. (author). 8 refs., 8 figs., 2 tabs.

  • PDF

절연재료의 수명예측을 위한 프로그램개발에 관한 연구 (A study on development of program for estimation the Lifetime of insulating materials)

  • 박성민;배덕권;정인재;박우현;이기식;이준웅
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
    • /
    • pp.699-702
    • /
    • 2000
  • Today, electrical machine is being large capacitor and EHV(Extra High Voltage) of power equipment is a need of high reliability of insulating matetials. Therefore, it is a need of fixed appraisement of lifetime to used data of breakdown. This paper studied a development of the program for estimation the lifetime of insullating materials and the long-time breakdown voltage by experimentation. The estimation program is based on the "Inverse Power Law", defined V$\^$n/t is constant. After gaining the life exponent n, it is mapping the long-time breakdown voltages. On the base of life exponent, the estimation of lifetime and usefulness of the insulation systems are possible, furthermore easy calculation is possible.

  • PDF

A study on modified biorthogonalization method for decreasing a breakdown condition

  • Kim, Sung-Kyung
    • 한국산업정보학회논문지
    • /
    • 제7권5호
    • /
    • pp.59-66
    • /
    • 2002
  • 대규모 비대칭 행렬의 특정 고유치들이 많은 중요한 과학, 공학 문제들에서 요구된다. 그 문제를 해결할 수 있는 방법 중의 하나인 biorthogonal 란초스 알고리즘은 심각한 문제점이 있는데, 어떤 특이한 상황에서 알고리즘을 계속할 수 없는 경우가 발생할 수 있다는 것이다. 본 논문에서는 기본적인 biorhogonal 알고리즘이 만드는 축소된 삼중 대각 행렬에 대하여 동일한 고유치를 발견할 수 있는 향상된 biorhogonal 란초스 알고리즘을 소개한다. 이 새로운 알고리즘은 대규모 비대칭 행렬의 특정 고유치들을 구할 수 있으며 기본적인 biorthogonal 란초스 알고리즘에 비해서 안정적인 방법이라는 것을 Cray 컴퓨터를 이용한 실험을 통해서 보여준다.

  • PDF

윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰(적용사례) (Review of Application Cases of Machine Condition Monitoring Using Oil Sensors)

  • 홍성호
    • Tribology and Lubricants
    • /
    • 제36권6호
    • /
    • pp.307-314
    • /
    • 2020
  • In this paper, studies on application cases of machine condition monitoring using oil sensors are reviewed. Owing to rapid industrial advancements, maintenance strategies play a crucial role in reducing the cost of downtime and improving system reliability. Consequently, machine condition monitoring plays an important role in maintaining operation stability and extending the period of usage for various machines. Machine condition monitoring through oil analysis is an effective method for assessing a machine's condition and providing early warnings regarding a machine's breakdown or failure. Among the three prevalent methods, the online analysis method is predominantly employed because this method incorporates oil sensors in real-time and has several advantages (such as prevention of human errors). Wear debris sensors are widely employed for implementing machine condition monitoring through oil sensors. Furthermore, various types of oil sensors are used in different machines and systems. Integrated oil sensors that can measure various oil attributes by incorporating a single sensor are becoming popular. By monitoring wear debris, machine condition monitoring using oil sensors is implemented for engines, automotive transmission, tanks, armored vehicles, and construction equipment. Additionally, such monitoring systems are incorporated in aircrafts such as passenger airplanes, fighter airplanes, and helicopters. Such monitoring systems are also employed in chemical plants and power plants for managing overall safety. Furthermore, widespread application of oil condition diagnosis requires the development of diagnostic programs.

Multi-class SVM을 이용한 회전기계의 결함 진단 (Fault Diagnosis of Rotating Machinery Using Multi-class Support Vector Machines)

  • 황원우;양보석
    • 한국소음진동공학회논문집
    • /
    • 제14권12호
    • /
    • pp.1233-1240
    • /
    • 2004
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.