• Title/Summary/Keyword: Machine breakdown

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Scheduling of Machining Shop Composed of Machining Center and Multiple Pallets (머시닝 센터와 다연 Pallet으로 구성된 기계 가공 공장의 일정계획)

  • Lee, Cheol-Soo;Bae, Sang-Yun
    • IE interfaces
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    • v.7 no.2
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    • pp.107-120
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    • 1994
  • This study introduces a scheduling policy to achieve unmanned operations in machining shops representing the feature of both FMS and machining centers. The proposed policy considers the practical constraints in the machining shops such as lot sizes, multiple pallets, and jig/fixtures. In addition, rescheduling to cope with extraordinary events(eg., arrival of high-priority jobs and breakdown of machines) is included. Basically, the scheduling policy consists of four procedures; (1) selection of a job according to dispatching rule, (2) selection of a machine, (3) assignment of jobs to a multiple pallet for the unmanned operation during a certain shift, and (4) prevention of unexpected machine idle caused by constraints on jig/fixture.

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Partial-EHL Analysis of Wheel Bearing for a Vehicle (자동차용 휠 베어링의 부분탄성유체윤활 해석)

  • Kim Dong-Won;Lee Sang-Don;Cho Yong-Joo
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.289-295
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    • 2005
  • Most machine element, such as gears and bearings, are operated in the mixed lubrication region. Contact between two asperities has an effect on machine life by increasing local pressure. To estimate fatigue life exactly, asperity contact should be considered as a factor of fatigue life because this happening produce friction, abrasion and make flash temperature. In this paper, asperity contact is considered as a result of film breakdown when lubricant pressure is not enough to separate two asperities. Contact pressure is calculated to asperity overlap region and added to lubricant pressure. For this model, numerical procedure is introduced and the result on surface roughness and velocity for wheel bearing is presented. Results of EHL analysis for wheel bearing show that asperity contact is occurred at the edge ofEHL conjunction where has a insufficient lubricant pressure to separate two surface.

MAINTENANCE SETUP AND SETUP PERFORMANCE IMPROVEMENT IN AN UNRELIABLE PRODUCTION SYSTEM

  • Lee, Chang-Hwan
    • Management Science and Financial Engineering
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    • v.3 no.1
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    • pp.57-74
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    • 1997
  • An EOQ-like inventory model for a manufacturing process is studied. The system is assumed to deteriorate during the production process. The results are either the production of a number of defective items, or the breakdown of the production machine. The optimal production lot size is derived. The model is extended to the case in which the probabilities of making defective items and machine breakdowns are a function of both the quantity (amount) and quality (performance) of the consumed setup cost (including the preventive maintenance cost). We further assume that the setup performance can be improved by investing in the performance improvement program. Hence, the same or a better setup outcome can be achieved with a lower setup cost. We then investigate the optimal setup cost and investment policy simultaneously, thereby achieving a better process quality and setup cost reduction concurrently.

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Vibration analysis and diagnosis of air-compressor (공기압축기의 진동분석 및 진단)

  • Lee, J.H.;Kim, B.S.;Gu, D.S.;Kim, H.J.;Choi, B.G.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.994-999
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    • 2008
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In the factory, Air-Compressor which can affect the performance and capacity of output is important machine. Therefore, in this paper, The measuring and analyzing is carried out for air-compressor in order to the factor of resonance and resonance avoidance for air-compressor. The result of diagnosis and solution is discussed in this paper.

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Deep-Learning based PHM Embedded System Using Noise·Vibration (소음·진동을 이용한 딥러닝 기반 기계 고장진단 임베디드 시스템)

  • Lee, Se-Hoon;Sin, Bo-Bae;Kim, Ye-Ji;Kim, Ji-Seong
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2017.07a
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    • pp.9-10
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    • 2017
  • 본 논문에서 소음, 진동을 이용한 딥러닝 기반 기계 고장진단 임베디드 시스템을 제안하였다. 제안된 시스템은 기계로부터 취득된 소리와 진동을 바탕으로 학습한 DNN모델을 통해 실시간으로 기계 고장을 진단한다. 딥러닝 기술을 사용하여 학습에 따라 적용대상이 변경될 수 있도록 함으로써 특정 기계에 종속적이지 않고 가변적으로 다양한 기계에 대해 고장 예지 및 건전성 관리를 제공하도록 설계하였으며, 이를 증명하기 위해 액추에이터를 환풍기로 설정하여 정상상태와 4가지 비정상상태의 5가지상태를 학습하여 실험한 결과 93%의 정확도를 얻었다.

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Partial-EHL Analysis of wheel Bearing (휠 베어링의 부분탄성유체윤활 해석)

  • Kim D.W.;Lee S.D.;Cho Y.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.616-621
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    • 2005
  • Most machine element, such as gears and bearings, are operated in the mixed lubrication region. Contact between two asperities has an effect on machine life by increasing local pressure. To estimate fatigue lift exactly, asperity contact should be considered as a factor of fatigue liff because this happening produce friction, abrasion and make flash temperature. In this paper, asperity contact is considered as a result of film breakdown when lubricant pressure is not enough to separate two asperities. Contact pressure is calculated to asperity overlap region and added to lubricant pressure. For this model, numerical procedure is introduced and the result on surface roughness and velocity for wheel bearing is presented. Results of EHL analysis for wheel bearing show that asperity contact is occurred at the edge of EHL conjunction where has a insufficient lubricant pressure to separate two surface.

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Development of Work Breakdown Structure and Analysis of Precedence Relations by Activity in School Facilities Construction Work (학교시설 건설공사의 작업분류체계 구축 및 단위작업별 선후행 관계 분석)

  • Bang, Jong-Dae;Sohn, Jeong-Rak
    • Land and Housing Review
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    • v.8 no.3
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    • pp.189-200
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    • 2017
  • The work breakdown structure and the precedence relations by work activity are very important because they are the basic data for estimating the construction duration in the construction work. However, there is no standard to accurately estimate the construction duration since the size of the school facilities construction is smaller than the general construction work. Therefore, some schools are unable to open in March or September and the delay of the construction duration can cause damage to the students. To solve this problem, this study developed a work breakdown structure of school facilities construction work and analyzed the precedence relations by work activities. The work breakdown structure of the school facilities construction is composed of three steps. The operations corresponding to level 1 and level 2 are as follows. (1) 2 preparatory work categories; preparation period and temporary construction. (2) 17 architectural work categories; temporary construction, foundation & pile work, reinforced concrete work, steel roof work, brick work, plaster work, tile work, stone work, waterproof construction, wood work, interior construction, floor work, metal work, roof work, windows construction, glazing work and paint construction. (3) 7 mechanic and fire work categories; outside trunk line work, plumbing work, air-conditioning equipment work, machine room work, city gas plumbing work, sanitation facilities and inspection & test working. (4) 4 civil work categories; wastewater work, drainage work, pavement work and other work. (5) 1 landscaping work categories; planting work. The work breakdown structure was derived from interviews with experts based on the milestones and detailed statements of existing school facilities. The analysis of precedence relations by school facilities work activity utilized PDM(Precedence Diagramming Method)which does not need a dummy and the relations were applied using FS(Finish to Start), FF(Finish to Finish), SS(Start to Start), SF(Start to Finish). The analysis of this study shows that if one work activity is delayed, the entire construction duration may be delayed because the majority of the works are FS relations. Therefore, it is necessary to use the Lag at the appropriate time to estimate the standard construction duration of the school facility construction. Lag is a term used only in the PDM method and it is used to define the relationship between the predecessor and the successor in creating the network milestone. And it means the delay time applied to the two work activities. The results of this study can reasonably estimate the standard construction duration of school facilities and it will contribute to the quality of the school facilities construction.

The Effect of Usage and Storing Conditions on John Deere 3140 Tractor Failures in Khouzestan Province, Iran

  • Afsharnia, Fatemeh;Marzban, Afshin
    • Journal of Biosystems Engineering
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    • v.42 no.2
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    • pp.75-79
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    • 2017
  • The use of tractors to carry out agricultural work has played an important role in mechanizing the agricultural sector. A repairable mechanical system (such as an agricultural tractor) is subject to deterioration or failure. In this study, a regression model was used to predict the failure rate of a John Deere 3140 tractor. The machine failure pattern was carefully studied, and key factors affecting the failure rate were identified in five regions of the Khouzestan province. Through a questionnaire, data was obtained from farm records. This data was grouped into six sub-groups, according to the annual use hours (AUH) and the manner in which the tractors were stored. Results showed that AUH and storage policies affected failure rate slightly. With an increase in the age of the tractors, the failure rate in the tractors used for 1050-2000 hours annually and stored outdoors was higher than those used for 200-1000 hours annually and stored in sheds. When the tractors were of the same age, the slope of the curve in the 200-1000 annual use hours increased gradually and then rapidly, but failure rate in the 1050-2000 annual use hours was high from the beginning, and subsequent increase in this value was almost uniform. As a result, it can be said that with an increase in the annual use hours, the failure and breakdown rate in John Deere 3140 tractors rapidly increases, but maintenance conditions only slightly affect the failure and breakdown rate.

Mechanical and Electrical Properties of Cycloaliphatic Epoxy/Silica Systems for Electrical Insulators for Outdoor Applications

  • Park, Jae-Jun;Kim, Jae-Seol;Yoon, Chan-Young;Shin, Seong-Sik;Lee, Jae-Young;Cheong, Jong-Hoon;Kim, Young-Woo;Kang, Geun-Bae
    • Transactions on Electrical and Electronic Materials
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    • v.16 no.2
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    • pp.82-85
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    • 2015
  • Mechanical and electrical properties of epoxy/silica microcomposites were investigated. The cycloaliphatic- type epoxy resin was diglycidyl 1,2-cyclohexanedicarboxylate and the curing agent was of an anhydride type. To measure the glass transition temperature (Tg), dynamic differential scanning calorimetry (DSC) analysis was carried out, and tensile and flexural tests were performed using a universal testing machine (UTM). Electrical breakdown strength, the most important property for electrical insulation materials, and insulation breakdown strength were also tested. The microcomposite with 60 wt% microsilica showed maximum values in mechanical and electrical properties.

A Study on Long-time Electrical Treeing Deterioration Properties According to High Frequency Voltage of Epoxy Resin (에폭시수지의 고전압 전원주파수 변화에 따른 장시간 전기적 트리잉 열화 특성연구)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.11
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    • pp.1571-1577
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    • 2013
  • Electrical tree structure is one of the most important influencing factors for electrical treeing characteristics in polymers. In this paper, we focused on the structure characteristics of electrical treeing in epoxy resins (original) insulation under different high-frequency voltages (60, 500, 1000Hz). Effects of voltage frequency on the ac electrical treeing phenomena in an epoxy resins were carried out in needle-plate electrode arrangement. To measure the treeing initiation and propagation, and the breakdown rate, constant AC of 10 kV with three different voltage frequencies (60, 500 and 1,000 Hz) was applied to the specimen in needle-plate electrode specimen at $30^{\circ}C$ of insulating oil bath. At 60 Hz, the treeing initiation time was 360 min and the propagation rate was $6.85{\times}10^{-4}mm/min$, and the morphology was dense branch type. As the voltage frequency increased, the treeing initiation time decreased and the propagation rate increased. At 1,000 Hz, the treeing initiation time was 0 min and the propagation rate was $7.81{\times}10^{-2}mm/min$, and the morphology was dense bush type.