• Title/Summary/Keyword: Machine Tools Industry

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Manufacture of light-weight machine tool structures using composite materials (복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구)

  • Suh, Jung-Do;Lee, Dai-Gil;Kim, Hak-Sung;Kim, Jong-Min;Choi, Jin-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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Study on the Manufacture of Resin Concrete of Machine Tool Bed with High Damping Capacity (고감쇠 레진 큰크리트 공작기계 베드 제작에 관한 연구)

  • 서정도;방경근;이대길;김태형;박보선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.429-433
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    • 1997
  • High-speed and high-precision are trendy at present in the development of machine tools which are required for various fields of industry such as semiconductor, automobde, mold fabricat~on and so on. High damping capacity of the structure is an iniportant factor to ohtain precise products without vibration during manufacturing caused by rapid trarisportatm and rotation of spindle unit Resin concrete have high potential for machine tool bed due to its good damping characteristics. In this study, the statlc and dynamic characteristics of the machine tool bed were analysed. Also, the hybrid machine tool bed, made of steel base and polyester resin concrete material, was manufactured and its good dynamic characteristics were proved experimentally.

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A Study on the used Commutator of Sawing Machine (정류자를 이용한 절삭기계 개발에 관한 연구)

  • Choi, Jae-Hyok;Lee, Jong-Hyung;Lee, Chang-Heon;Byun, Jae-Hyuk;Lee, Jae-Yul;Ro, Seung-Hoon
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.3
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    • pp.121-125
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    • 2008
  • Commutator which plays the major role in switching electric currents from AC to DC is composed of copper and molding compound. The longevity of the DC motors are mostly hampered by the improper machining of the parts. Smooth surface will be mandatory to create the proper air gap of the commutator. In this thesis the selection of the proper materials and tools, the design and analysis of machine structure and the final test procedures have been investigated to achieve the smooth cut surface of the commutators. The performance and the product of the newly manufactured machine has been compared with those of the existing one. And the test result shows the new sawing machine has better overall efficiency and durability.

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Study on Simulation and Calculation Method of Thermal Error Compensation System for a Ball Screw Feed Drive (볼 스크류 이송장치 열 에러 보상 시스템의 시뮬레이션 및 계산 방법에 관한 연구)

  • Xu, Zhe Zhu;Choi, Chang;Kim, Lae-Sung;Baek, Kwon-In;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.88-93
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    • 2017
  • Due to the requirement of the development of the precision manufacturing industry, the accuracy of machine tools has become a key issue in this field. A critical factor that affects the accuracy of machine tools is the feed system, which is generally driven by a ball screw. Basically, to improve the performance of the feed drive system, which will be thermally extended lengthwise by continuous usage, a thermal error compensation system that is highly dependent on the feedback temperature or positioning data is employed in the machine tool system. Due to the overdependence on measuring technology, the cost of the compensation system and low productivity level are inevitable problems in the machine tool industry. This paper presents a novel feed drive thermal error compensation system method that could compensate for thermal error without positioning or temperature feedback. Regarding this thermal error compensation system, the heat generation of components, principal of compensation, thermal model, mathematic model, and calculation method are discussed. As a result, the test data confirm the correctness of the developed feed drive thermal error compensation system very well.

A Study the Development of Involute Spur Gears Profiles Strength (인벌류트 스퍼기어 치형 강도에 관한 연구)

  • Cho, Seong-Cheol
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.4
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    • pp.269-276
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    • 2006
  • Strength Design method for involute spur gears is developed. The developed gear strength design system can design the optimized gear that minimize the number of pinion teeth with face tooth. Method of optimization is matrix form which is developed from this study. Design variables are transmitted power, gear volume, gear ratio, allowable contact stress and allowable bending stress, etc. Gear design method developed this study can be apply to the gears of plants, machine tools, automobiles.

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Cutting Force by Chip Former in Machining (절삭가공에서 칩포머에 의한 절삭저항)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.325-330
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    • 2004
  • The forces acting on the tool are an important aspect of maching. For those concerned with the manufacture of machine tools, a knowledge of the forces in needed for estimation of power reguirements and for the design of machine tool elements tool-holders and fixtures, adequately rigid and free from vibration. The force reguired to form the chip is dependent on the shear yield strength of the work material un der cutting conditions which are cutting speed, workpiece, feedrate, insert type. In this study, FG, ML, MP, MC, C, RT inserts were investigated in turning using SM45C, SCM4, SKD11, SUS316, materials. The diameter of materials was 60mm, 80mm, 110mm. This paper presents MP were lowest and SKD11 were largest of the workpiece in cutting forces.

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Design of an embeded intelligent controller

  • Shirakawa, Hiromitsu;Hayashi, Tsunetoshi;Ohno, Yutaka
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1399-1404
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    • 1990
  • There is an increasing need to apply artificial intelligence to the real application fields of industry. These include an intelligent process control, an expert machine and a diagnostic and/or maintenance machine. These applications are implemented in AI Languages. It is commonly recognized that AI Languages, such as Common Lisp or Prolog, require a workstation. This is mainly due to the fact that both languages need a large amount of memory space and disk storage space. Workstations are appropriate for a laboratory or office environment. However, they are too bulky to use in the real application fields of industry or business. Also users who apply artificial intelligence to these fields wish to have their own operating systems. We propose a new design method of an intelligent controller which is embedded within equipment and provides easy-to-use tools for artificial intelligence applications. In this paper we describe the new design method of a VMEbus based intelligent controller for artificial intelligence applications and a small operating system which supports Common Lisp and Prolog.

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DNC System Conversion of CNC Machine Tools for FMS (FMS를 위한 CNC 공작기계의 DNC 시스템 변환)

  • Bae, Yong-Hwan;Oh, Sang-Yeob
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.2
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    • pp.207-213
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    • 2004
  • This paper describes the development of Behind-Tape-Reader (BTR) type DNC system using CYBER 180-830 as a central computer and IBM PC-AT cell control computer and NC lathe with FANUC 5T NC controller. In this system, the connection between central computer and cell control computer is done via RS-232C serial interface board, and that between cell control computer and FANUC 5T controller is done via parallel interface board. The software consists of two module, central computer communication module for NC program downloading and status uploading, NC machine running module for NC operating.

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Effects of Design Alterations on the Vibration Suppression of a Machine Tool Structure (공작기계의 진동억제를 위한 설계개선 효과)

  • Kim, Young Jo;Ro, Seung Hoon;Shin, Ho Beom;Shin, Yun Ho;Jung, Keun Sup;Nam, Kyu Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.122-129
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    • 2016
  • In modern industries, in whichwhere high productivity is one of the most important concerns, machine tools are facing difficulties to satisfy the high high-speed operation, while and at the same time achieve the precision machining. Generally, the vibrations of the structure increase proportionally to the square of the operating speed so that the precision machining is severely damaged with increased speed. which is a must for the high productivity. Therefore, the suppression of the structural vibrations of the machine tools is the a major concern in the machine tool industry in order to achieve the high productivity and the precision machining simultaneously. In this study, the dynamic properties of a machining center structure were analyzed through the experiment and the computer simulations, and furthermore the results from those were compared to confirm the validity of the simulation model. The design alterations were deduced from the analysis and applied to the simulation model to investigate the effects of those alterations to suppress the vibrations of the machine. The result shows that the relatively simple design alterations, without redesigning the main structure of the machine, can suppress the vibrations effectively.