• 제목/요약/키워드: Machine Tool Error

검색결과 519건 처리시간 0.037초

기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구 (A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-Machine Probe)

  • 조남규;박재준;정성종
    • 대한기계학회논문집A
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    • 제25권9호
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    • pp.1317-1324
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    • 2001
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position is developed. We propose a reference artifact with measuring the geometry of coordinate system for compensating linear scale error of NC machine. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

5축 공작기계에서 회전 테이블의 반경 오차 성능 평가 (Performance Evaluation of Radial Error of a Rotary Table at Five-axis Machine Tool)

  • 이광일;양승한
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.208-213
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    • 2012
  • In this paper, the radial error of a rotary table at five-axis machine tool is evaluated by utilizing ISO 230-2 and estimation method using double ball-bar. The geometric error of a rotary table is defined as position dependent geometric errors or position independent geometric errors according to their physical character. Then estimation method of geometric errors using double ball-bar is simply summarized including measurement path, parametric modeling and least squares approach. To estimate representative radial error, offset error, set-up error which affect to the double ball-bar data, mean value of measured data including CCW/CW-direction are used at estimation process. Radial errors are separated from measured data and used for evaluation with ISO 230-2. Finally, suggested evaluation method is applied to a rotary table at five-axis machine tool and its result is analyzed to improve the accuracy of the rotary table.

원테스트를 통한 공작기계의 오차분석 (Error Diagnosis of a Machine Tool by Circular Tests)

  • 안일혁;김성수;민경석;최우천;홍대희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1162-1165
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    • 2003
  • Contouring errors are important especially for high speed and precision machining. Since the contouring errors of a machine tool affect the error of a machined part directly, it is necessary to find the contouring errors by some relevant tests. In this study, contouring errors are obtained by performing circular tests with a grid plate. Various error sources are diagnosed by a least square method.

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터치프로브와 Cube Artifact를 이용한 공작기계 오차의 신속한 규명 (Fast Assessment of Machine Tool Errors Using a Touch Probe and Cube Array Artifact)

  • 최진필;이상조;권혁동
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.650-653
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    • 2002
  • In this paper, a methodology to assess machine tool errors quickly is suggested using a touch probe and a cube array artifact. Parameterized error models derived are expressed of model coefficient vectors and backlash errors to be determined. To determine the unknown model coefficient vectors, a cube array artifact is proposed. Considering CMM measurement data of cube vertex coordinates. error vectors for all axes ate obtained and used to complete the error model. Some simulation results show that the suggested error model can follow the true values within 10$\mu\textrm{m}$. To verify the error model, a circular part with two concentric circles is measured and simulated. The results show that the differences between CMM and OMM radius errors are smaller than 15$\mu\textrm{m}$.

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Ball link bar를 이용한 CNC 공작 기계의 정밀도 계측과 해석에 관한 연구 (Measurement and analysis of CNC machine tool errors using ball link bar system)

  • 권혁동
    • 제어로봇시스템학회논문지
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    • 제3권3호
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    • pp.289-296
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    • 1997
  • In this paper, a method has been proposed for error measurement/diagnosis of CNC machine tools using the ball link bar on three dimensional space. For the circular motion error measurement, deviation between the desired and actual test path has been measured and analysed using a new type of ball link which incorporates ideal three point contact between reference balls and sockets. Computer program for the error evaluation has been developed and implemented under PC environment. Using the developed program, the circular test data on a CNC machine tool have been analysed, and thus, machine tool errors were effectively evaluated.

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새로운 실시간 공구방향오차 모델에 기초한 5 축 연동제어 시스템 (5-Axis Cross-Coupling Control System Based on a Novel Real-Time Tool Orientation Error Model)

  • 변재형;지성철
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.48-53
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    • 2010
  • 5-axis CNC machining now is getting popular because it can deal with complex shapes such as impeller, turbine blade and propeller without additional equipment or process, proving a set of various tool orientations. CAM software related to 5-axis machining is being developed quickly so that users can take advantage of potential capacities of 5-axis machine tools. However, only a few researches can be found in the area of control strategy development for 5-axis machining. This paper proposes a 5-axis cross-coupling control system based on a novel tool orientation error model. The proposed tool orientation error model provides accurate information on the tool orientation error in real time, which in turn enables directly controlling the tool orientation accuracy. The proposed control system also employs a contour error model to calculate the contour error and reflect it in the control as well. The accuracy of the proposed tool orientation error model is verified and the performance of the 5-axis cross-coupling control system in terms of both contouring and tool orientation accuracy is evaluated through computer simulations compared with existing 5-axis control systems.

병렬기구 공직기계의 머신시뮬레이션 및 가공정밀도 평가 (The Evaluation of Machining Accuracy and the Machine Simulation for Parallel Kinematic Machine Tool(PKMT))

  • 신혁;유한식;고해주;정윤교
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.41-47
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    • 2009
  • This research deals with evaluation of machining accuracy for Parallel Kinematic Machine Tool(PKMT) applied parallel type robot system with high precision and stiffness. For this purpose, machine simulation is carried out to foreknow collision and interference between workpiece and tool. Furthermore, on the basis of machine simulation data, PKMT is manufactured. Machining accuracy such as cylindricity straightness, squareness, parallelism circularity, concentricity pitch error and yaw error, is measured by using coordinate measuring machine. Test piece for evaluation of machining accuracy is designed and manufactured under the standard of ISO 10791-7.

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