• 제목/요약/키워드: Machine Fault Classification

검색결과 66건 처리시간 0.029초

Fault Location and Classification of Combined Transmission System: Economical and Accurate Statistic Programming Framework

  • Tavalaei, Jalal;Habibuddin, Mohd Hafiz;Khairuddin, Azhar;Mohd Zin, Abdullah Asuhaimi
    • Journal of Electrical Engineering and Technology
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    • 제12권6호
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    • pp.2106-2117
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    • 2017
  • An effective statistical feature extraction approach of data sampling of fault in the combined transmission system is presented in this paper. The proposed algorithm leads to high accuracy at minimum cost to predict fault location and fault type classification. This algorithm requires impedance measurement data from one end of the transmission line. Modal decomposition is used to extract positive sequence impedance. Then, the fault signal is decomposed by using discrete wavelet transform. Statistical sampling is used to extract appropriate fault features as benchmark of decomposed signal to train classifier. Support Vector Machine (SVM) is used to illustrate the performance of statistical sampling performance. The overall time of sampling is not exceeding 1 1/4 cycles, taking into account the interval time. The proposed method takes two steps of sampling. The first step takes 3/4 cycle of during-fault and the second step takes 1/4 cycle of post fault impedance. The interval time between the two steps is assumed to be 1/4 cycle. Extensive studies using MATLAB software show accurate fault location estimation and fault type classification of the proposed method. The classifier result is presented and compared with well-established travelling wave methods and the performance of the algorithms are analyzed and discussed.

질감 분석을 이용한 유도 전동기의 기계적 결함 분류 (Mechanical Fault Classification of an Induction Motor using Texture Analysis)

  • 장원철;박용훈;강명수;김종면
    • 한국컴퓨터정보학회논문지
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    • 제18권12호
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    • pp.11-19
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    • 2013
  • 본 논문에서는 유도 전동기의 기계적 결함을 진단하기 위해 진동신호와 질감 분석을 이용한 알고리즘을 제안한다. 영상화된 결함 신호가 갖는 무늬, 색상 대비의 특징을 분석하고, 그레이레벨 동시발생행렬(Gray-Level Co-occurrence Model, GLCM)을통해 세 가지 질감특징을추출한다. 추출된 세 가지질감 특징을 RBF(Radial Basis Function) 커널 함수를 사용하는 다중레벨 서포터 벡터 머신(Multi-Level Support Vector Machine, MLSVM)의 입력으로 사용하여 결함 유형을 분류한다. 결함 유형을 분류하는 최적의 MLSVM을 위한 RBF 커널 함수의 매개변수를 찾기 위해 매개변수 값을 0.3부터 1.0으로 바꿔가며 분류성능을 평가한 결과, 결함 유형별로 0.3에서 0.6사이의 매개변수 값에서 100%에 가까운 분류 정확성을 보였다. 또한 15dB, 20dB의 잡음이 첨가된 진동신호를 이용한 실험에서도 평균 98%이상의 높은 분류 정확성을 보였다.

서포트 벡터 머신을 이용한 볼 베어링의 결함 정도 진단 (Fault Severity Diagnosis of Ball Bearing by Support Vector Machine)

  • 김양석;이도환;김대웅
    • 대한기계학회논문집B
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    • 제37권6호
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    • pp.551-558
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    • 2013
  • 서포트 벡터 머신(Support Vector Machine, SVM)은 학습용 데이터 집합이 확보되어 있을 경우, 매우 강력한 분류 알고리즘이다. 따라서 패턴인식은 물론 기계학습 분야에서 결함진단 도구의 하나로 이용되고 있다. 본 논문에서는 최적 특징과 SVM 을 이용하여 볼 베어링의 결함유형과 결함의 정도를 진단한 결과를 기술하였다. SVM 학습용 특징데이터에는 12 개의 시간영역 특징과 9 개의 주파수영역 특징들이 포함되어 있으며 이들 특징들은 다양한 베어링 결함조건에서 측정된 진동신호와 진동신호의 이산 웨이블렛 변환신호로부터 추출되었다.

진동을 이용한 딥러닝 기반 구동장치 감속기 결함 분류 시스템 (Deep Learning based Drive Reducer Fault Classification System using Vibration)

  • 이세훈;최재호;이종현;이창호
    • 한국컴퓨터정보학회:학술대회논문집
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    • 한국컴퓨터정보학회 2019년도 제60차 하계학술대회논문집 27권2호
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    • pp.9-10
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    • 2019
  • 본 논문은 구동장치의 진동에서 특징 데이터를 추출하고 인공신경망에 학습을 시킨 후, 구동 장치의 결함을 분류하는 시스템을 구현하였다. 딥러닝 기술을 이용함으로써 특정 장치에 종속되지 않고 학습할 데이터의 특징에 따라 쉽게 변경 가능하다. 또한, 실제 적용될 현장에서 발생할 수 있는 예측외의 진동 환경에 유연하게 대처하기 위해 딥러닝 모델 중 CNN을 적용한 시스템을 설계하였으며, 본 연구팀의 이전 연구에서 제안된 DNN 기반의 진단시스템을 학습데이터의 환경과 다른 처리배제가 필요한 진동 환경에서 비교 실험하여 제안된 시스템이 새로운 환경적응 성능향상에 대하여 우수한 결과를 얻었음을 확인하였다.

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써포트 벡터머신을 이용한 전력용 변압기 고장진단 (Fault Diagnosis of Power Transformer Using Support Vector Machine)

  • 임재윤;이대종;이종필;지평식
    • 조명전기설비학회논문지
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    • 제23권2호
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    • pp.62-69
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    • 2009
  • 본 논문에서는 전력용 변압기의 고장진단을 위해 써포트 백터머신에 기반을 둔 고장진단 알고리즘을 제안한다. 제안된 기법은 데이터 취득부, 정상/고장판별부, 고장원인판별부로 구성된다. 제안한 고장진단과정을 보면, 데이터 취득부에서는 변압기에서 가스성분을 취득한다. 정상/고장 판별부에서는 취득된 가스성분들을 KEPCO 규정과 비교하여 정상/고장 여부를 판단한다. 고장원인 판별부에서는 입력 데이터가 고장으로 판정이 난 경우에 다중-클래스 써포트 백터머신에 의해 고장원인을 판정한다. 제안된 방법은 사례연구를 통해 우수성을 입증하였다.

Fault Diagnosis of Low Speed Bearing Using Support Vector Machine

  • Widodo, Achmad;Son, Jong-Duk;Yang, Bo-Suk;Gu, Dong-Sik;Choi, Byeong-Keun;Kim, Yong-Han;Tan, Andy C.C;Mathew, Joseph
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.891-894
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    • 2007
  • This study presents fault diagnosis of low speed bearing using support vector machine (SVM). The data used in the experiment was acquired using acoustic emission (AE) sensor and accelerometer. The aim of this study is to compare the performance of fault diagnosis based on AE signal and vibration signal with same load and speed. A low speed test rig was developed to simulate various defects with shaft speeds as low as 10 rpm under several loading conditions. In this study, component analysis was also performed to extract the feature and reduce the dimensionality of original data feature. Moreover, the classification for fault diagnosis was also conducted using original data feature without feature extraction. The result shows that extracted feature from AE sensor gave better performance in faults classification.

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Fault Diagnosis of Three-Phase PWM Inverters Using Wavelet and SVM

  • Kim, Dong-Eok;Lee, Dong-Choon
    • Journal of Power Electronics
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    • 제9권3호
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    • pp.377-385
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    • 2009
  • In this paper, a diagnosis method for switch open-circuit faults in three-phase PWM inverters is proposed, which employs support vector machine (SVM) as classifying method. At first, a discrete wavelet transform (DWT) is used to detect a discontinuity of currents due to the fault, and then the features for fault diagnosis are extracted. Next, these features are employed as inputs for the SVM training. After training, the SVM produces an optimized boundary which is used identifying the fault. Finally, the fault classification is performed online with instantaneous features. The experimental results have verified the validity of the proposed estimation algorithm.

1D CNN 알고리즘 기반의 가속도 데이터를 이용한 머시닝 센터의 고장 분류 기법 연구 (A Study on Fault Classification of Machining Center using Acceleration Data Based on 1D CNN Algorithm)

  • 김지욱;장진석;양민석;강지헌;김건우;조용재;이재욱
    • 한국기계가공학회지
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    • 제18권9호
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    • pp.29-35
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    • 2019
  • The structure of the machinery industry due to the 4th industrial revolution is changing from precision and durability to intelligent and smart machinery through sensing and interconnection(IoT). There is a growing need for research on prognostics and health management(PHM) that can prevent abnormalities in processing machines and accurately predict and diagnose conditions. PHM is a technology that monitors the condition of a mechanical system, diagnoses signs of failure, and predicts the remaining life of the object. In this study, the vibration generated during machining is measured and a classification algorithm for normal and fault signals is developed. Arbitrary fault signal is collected by changing the conditions of un stable supply cutting oil and fixing jig. The signal processing is performed to apply the measured signal to the learning model. The sampling rate is changed for high speed operation and performed machine learning using raw signal without FFT. The fault classification algorithm for 1D convolution neural network composed of 2 convolution layers is developed.

Fault Diagnosis Method based on Feature Residual Values for Industrial Rotor Machines

  • Kim, Donghwan;Kim, Younhwan;Jung, Joon-Ha;Sohn, Seokman
    • KEPCO Journal on Electric Power and Energy
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    • 제4권2호
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    • pp.89-99
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    • 2018
  • Downtime and malfunction of industrial rotor machines represents a crucial cost burden and productivity loss. Fault diagnosis of this equipment has recently been carried out to detect their fault(s) and cause(s) by using fault classification methods. However, these methods are of limited use in detecting rotor faults because of their hypersensitivity to unexpected and different equipment conditions individually. These limitations tend to affect the accuracy of fault classification since fault-related features calculated from vibration signal are moved to other regions or changed. To improve the limited diagnosis accuracy of existing methods, we propose a new approach for fault diagnosis of rotor machines based on the model generated by supervised learning. Our work is based on feature residual values from vibration signals as fault indices. Our diagnostic model is a robust and flexible process that, once learned from historical data only one time, allows it to apply to different target systems without optimization of algorithms. The performance of the proposed method was evaluated by comparing its results with conventional methods for fault diagnosis of rotor machines. The experimental results show that the proposed method can be used to achieve better fault diagnosis, even when applied to systems with different normal-state signals, scales, and structures, without tuning or the use of a complementary algorithm. The effectiveness of the method was assessed by simulation using various rotor machine models.

계층구조 접근에 의한 복합시스템 고장진단 기법 (Fault Diagnosis Method of Complex System by Hierarchical Structure Approach)

  • 배용환;이석희
    • 한국정밀공학회지
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    • 제14권11호
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    • pp.135-146
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    • 1997
  • This paper describes fault diagnosis method in complex system with hierachical structure similar to human body structure. Complex system is divided into unit, item and component. For diagnosing this hierarchical complex system, it is necessary to implement special neural network. Fault diagnosis system can forecast faults in a system and decide from current machine state signal information. Comparing with other diagnosis system for single fault, the developed system deals with multiple fault diagnosis comprising Hierarchical Neural Network(HNN). HNN consists of four level neural network, first level for item fault symptom classification, second level for item fault diagnosis, third level for component symptom classification, forth level for component fault diagnosis. UNIX IPC(Inter Process Communication) is used for implementing HNN wiht multitasking and message transfer between processes in SUN workstation with X-Windows(Motif). We tested HNN at four units, seven items per unit, seven components per item in a complex system. Each one neural newtork operate as a separate process in HNN. The message queue take charge of information exdhange and cooperation between each neural network.

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