• Title/Summary/Keyword: Machine Equipment

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A Study on the Prediction of Building Equipment Noise Generates at Machine Room (기계실에서 발생하는 설비소음의 예측에 관한 연구)

  • You, Hee-Jong;Jung, Eun-Jung;Kim, Jae-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.6
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    • pp.476-484
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    • 2007
  • Recently, in accordance with the buildings are becoming to large-sizes, high-stories, the large scaled facilities and equipments in machine room are quite demanding, and the generated noise volume according to this situation is on increasing. Since such noise is becoming to the object of a serious civil appeal, it is the real situation that a reduction countermeasure against the machine room equipment noise is keenly necessitated. On such viewpoint, this study has recorded, measured the noises which were generated from each individual as same as the whole equipped machines and tools, on the object of the dormitory machine rooms of the 3 colleges that haying mutually different peculiarities, then after grasp-ing their characters and acoustic powers, this research has verified its prediction possibility and the authenticity by comparison the estimated numerical value with the actually measured numerical value through the acoustic simulation. After grasping the prediction possibility in such way, by utilization of the sound absorption material in the machinery room, from the stage of design, the soundproof measures for the noise reduction at machine room could be regulated effectively, and it is also considered that such data would be utilized as the fundamental material for an establishment of the measure for sound insulation.

Performance Effectiveness Case Study of the Machine Guidance System for Dozer Eartwrok Grading Work (도저 정지작업 시 머신 가이던스 시스템 적용에 따른 토공성과 향상 사례분석)

  • Moon, Sungwoo;Kim, Sangtae
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.1
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    • pp.78-86
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    • 2020
  • Dozer is an expensive construction equipment and has a significant performance impact on earthwork performance. A machine guidance system has been applied to dozer equipment as a solution that can improve the performance. The system can provide earthwork-related information to equipment operators so that earthworks can be carried out with minimum support from surveyors. Construction Equipment Machine guidance has the function of supporting earthwork according to an earthwork plan by providing excavation-related information to machine operators. The objective of this study is to evaluate the performance improvement of a machine guidance system for an dozer earthwork operation, and to compare the machine guidance method with the traditional method. The performance has been evaluated in two folds: 1) productivity and 2) accuracy. The productivity shows the quantity of earthwork for a given unit time. The accuracy shows the deviation of grading level from the designed level on the construction drawing for earthwork. The machine guidance system has been applied to a testing bed in a construction site. Data comparison analysis showed that the earth earthwork had 46.59% improvement in productivity as well as 46.96% improvement in accuracy, and is expected to provide a tool for applying smart constrction to the earthwork operation.

Development of Programmable Logic Controller-Based Supervisory System for Group Production Machine (그룹 생산설비에 대한 PLC 기반 감시시스템 개발)

  • Cho, Yongsik;Ahn, Junghwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.15-20
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    • 2014
  • The manufacturing equipment on most shop floors consists of numerical control machines, and the condition of each piece of equipment is monitored and controlled by an internal sensor or programmable logic controller (PLC). To control and monitor production lines that consist of an equipment or production module, a separate control and monitoring system such as a manufacturing execution system should be introduced. However, there is no standardized system, and it is costly and difficult to build a system for small or medium-sized plants. In this paper, a PLC-based supervisory system for operation control of a group of production machines is proposed, and the developed PLC-based system is evaluated by applying it to a computer numerical control machine.

The Shock-Test Result and Analysis Using Dual-Pulse Shock Testing Machine (이중충격파형 충격시험장비를 이용한 충격시험 결과 및 분석)

  • Bae, Jongsoo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.3
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    • pp.342-348
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    • 2018
  • The important issue of equipment installed in maritime weapon system is shock survivability against underwater explosion(UNDEX). If the shock survivability of equipment should not be guaranteed, the successful mission also could not be achieved. For that reason, the shock-resistance of each equipment under UNDEX environment should be demonstrated before deployment at combat field. However, the actual UNDEX test on the ocean is too expensive to conduct. Also, it has diverse dangerous factors. The main characteristic of UNDEX is a dual-pulse shock. The vertical shock test machine able to simulate dual pulse shock signal on the ground will be introduced in this paper. The dual-pulse shock signal presented in certain shock standard was achieved with this shock-test machine on the ground. The analytical procedure to set a test condition was verified by comparing simulation result with experiment result.

Collision Hazards Detection for Construction Workers Safety Using Equipment Sound Data

  • Elelu, Kehinde;Le, Tuyen;Le, Chau
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.736-743
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    • 2022
  • Construction workers experience a high rate of fatal incidents from mobile equipment in the industry. One of the major causes is the decline in the acoustic condition of workers due to the constant exposure to construction noise. Previous studies have proposed various ways in which audio sensing and machine learning techniques can be used to track equipment's movement on the construction site but not on the audibility of safety signals. This study develops a novel framework to help automate safety surveillance in the construction site. This is done by detecting the audio sound at a different signal-to-noise ratio of -10db, -5db, 0db, 5db, and 10db to notify the worker of imminent dangers of mobile equipment. The scope of this study is focused on developing a signal processing model to help improve the audible sense of mobile equipment for workers. This study includes three-phase: (a) collect audio data of construction equipment, (b) develop a novel audio-based machine learning model for automated detection of collision hazards to be integrated into intelligent hearing protection devices, and (c) conduct field experiments to investigate the system' efficiency and latency. The outcomes showed that the proposed model detects equipment correctly and can timely notify the workers of hazardous situations.

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The design and evaluation of automatic balancing equipment for the grinding machine (연삭기용 자동 밸런싱 장치의 설계 및 평가)

  • 장홍석;최대봉;황주호;홍준희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.309-314
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    • 2001
  • The balance of high speed spindle system with high precision rotation like grinding machine is very important. Traditionally, we use trial and error method to balance the spindle. It takes much time. So we are developing the automatic balancing equipment being used in the grinding machine. The balancing head we develop is wireless. It will be used high-speed grinding machine. We use influence coefficient method to control the automatic balancer. Experiments are based on automatic and manual balancing. We perform test of the vibration filter. It helps to remove noise. The filter and experiments with automatic balancing controller show that automatic balancing control can be successfully achieved with the quick response and good stability characteristics.

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Developed 3-axis Educational CNC Machine Tool (3축 CNC 교육용 공작기계 개발)

  • Jang, Sung-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.627-635
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    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.

A Predictive System for Equipment Fault Diagnosis based on Machine Learning in Smart Factory (스마트 팩토리에서 머신 러닝 기반 설비 장애진단 예측 시스템)

  • Chow, Jaehyung;Lee, Jaeoh
    • KNOM Review
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    • v.24 no.1
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    • pp.13-19
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    • 2021
  • In recent, there is research to maximize production by preventing failures/accidents in advance through fault diagnosis/prediction and factory automation in the industrial field. Cloud technology for accumulating a large amount of data, big data technology for data processing, and Artificial Intelligence(AI) technology for easy data analysis are promising candidate technologies for accomplishing this. Also, recently, due to the development of fault diagnosis/prediction, the equipment maintenance method is also developing from Time Based Maintenance(TBM), being a method of regularly maintaining equipment, to the TBM of combining Condition Based Maintenance(CBM), being a method of maintenance according to the condition of the equipment. For CBM-based maintenance, it is necessary to define and analyze the condition of the facility. Therefore, we propose a machine learning-based system and data model for diagnosing the fault in this paper. And based on this, we will present a case of predicting the fault occurrence in advance.

EVALUATING MANAGEMENT STRATEGIES THROUGH ECONOMIC MODELING OF HEAVY EQUIPMENT FLEETS

  • Tyler Johnson;John Hildreth;Scott Capps
    • International conference on construction engineering and project management
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    • 2013.01a
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    • pp.219-225
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    • 2013
  • State transportation agencies utilize fleets of heavy equipment to construct and maintain roadways. Equipment cost models can be developed to forecast economic life, which is the point at which the average unit cost to date reaches a minimum. A calculated economic life and cost models can be used to quantify the impacts of management strategies applied to a fleet. The purpose of this research was to develop an accurate method of quantifying the results of management strategies applied to a fleet of heavy construction equipment. The strategies evaluated are related to the annual usage of the fleet and the size of the fleet. More specifically the methodology is used to adjust the economic model to consider a limit to the annual decline in machine usage and a reduction in the number of machines in the fleet. When limiting annual machine usage, a specified rate is applied to the usage of the fleet, while total usage is held constant. This causes aging at a modified rate. A reduction in fleet size also causes a change to the usage of a fleet as the fleet must use fewer machines to produce the same total usage.

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Development and performance evaluation of Machine Control Kit mountable to general excavators (일반 굴삭기 장착 가능한 머신 컨트롤 키트 개발 및 성능 평가)

  • K.S. Lee;K.S. Kim;J.B. Jeong;E.S. Pak;J.I. Koh;J.J. Park;S.H. Joo
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.31-37
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    • 2024
  • In this study, to prevent accidents in underground facilities during excavation, we developed a Lv.3 automated control system that can be configured as an electronic control system without changing the existing hydraulic system in a general excavator and utilized digital map information of underground facilities. We aimed to develop a strategy to prevent accidents caused by operator error. To implement this, a real-time excavator bucket end position recognition and control system was developed through angle measurement of the boom, arm, and bucket using an electronic joystick, RTK-GPS, and angle sensors. In addition, excavators are large, machine-based equipment, and it is difficult to control overshoot due to inertia with feedback control using position recognition information of the bucket tip. Therefore, feed-forward control is used to calculate the moving speed of the bucket tip in real-time to determine the target position. We developed a technology that can converge and verified the performance of the developed system through actual vehicle installation and field tests.