• Title/Summary/Keyword: Machine Condition Monitoring

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Deep Learning Approaches to RUL Prediction of Lithium-ion Batteries (딥러닝을 이용한 리튬이온 배터리 잔여 유효수명 예측)

  • Jung, Sang-Jin;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.21-27
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    • 2020
  • Lithium-ion batteries are the heart of energy-storing devices and electric vehicles. Owing to their superior qualities, such as high capacity and energy efficiency, they have become quite popular, resulting in an increased demand for failure/damage prevention and useable life maximization. To prevent failure in Lithium-ion batteries, improve their reliability, and ensure productivity, prognosticative measures such as condition monitoring through sensors, condition assessment for failure detection, and remaining useful life prediction through data-driven prognostics and health management approaches have become important topics for research. In this study, the residual useful life of Lithium-ion batteries was predicted using two efficient artificial recurrent neural networks-ong short-term memory (LSTM) and gated recurrent unit (GRU). The proposed approaches were compared for prognostics accuracy and cost-efficiency. It was determined that LSTM showed slightly higher accuracy, whereas GRUs have a computational advantage.

IoT-based Water Tank Management System for Real-time Monitoring and Controling (실시간 관측 및 제어가 가능한 IoT 저수조 관리 시스템)

  • Kwon, Min-Seo;Gim, U-Ju;Lee, Jae-Jun;Jo, Ohyun
    • Journal of Convergence for Information Technology
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    • v.8 no.6
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    • pp.217-223
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    • 2018
  • Real-time controllability has been a major challenge that should be addressed to ascertain the practical usage of the management systems. In this regards, for the first time, we proposed and implemented an IoT(Internet of Things)-based water tank system to improve convenience and efficiency. The reservoir can be effectively controlled by notifying the user if the condition of the reservoir is unstable. The proposed system consists of embedded H/W unit for sensor data measuring and controling, application S/W for deployment of management server via web and mobile app, and efficient database structure for managing and monitoring statistics. And machine learning algorithms can be applied for further improvements of efficiency in practice.

Development of Diagnosis System for LNG Pump (LNG 펌프 고장 진단 시스템 개발)

  • Hong S. H.;Lee Y. W.;Hwang W G.;Ki Ch. D.;Kim Y. B.
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.88-95
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    • 1998
  • Vibration analysis of rotating machinery can give an indication of possible faults thus allowing maintenance before further damage occurs. Current predictive maintenance system installed in Pyung-tak has the ability to diagnose the mechanical problems within the LNG Pump when the vibration exceeds preset overall alarm levels. In this study, LNG pump auto-diagnosis system based upon Windows NT and DSP Board is developed. This system analysis velocity signal acquired from dual accelerometer input monitor system to diagnose pump condition. Many plots which display machine condition are shown and features of vibration are stored in every time. If the fault is found, the system diagnoses automatically using expert system and trend monitoring. Operator checks pump condition intuitively using personal computer monitor.

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Capacitive Skin Piloerection Sensors for Human Emotional State Cognition (인간의 감정변화 상태 인지를 위한 정전용량형 피부 입모근 수축 감지센서)

  • Kim, Jaemin;Seo, Dae Geon;Cho, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.2
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    • pp.147-152
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    • 2015
  • We designed, fabricated, and tested the capacitive microsensors for skin piloerection monitoring. The performance of the skin piloerection monitoring sensor was characterized using the artificial bump, representing human skin goosebump; thus, resulting in the sensitivity of $-0.00252%/{\mu}m$ and the nonlinearity of 25.9 % for the artificial goosebump deformation in the range of $0{\sim}326{\mu}m$. We also verified two successive human skin piloerection having 3.5 s duration on the subject's dorsal forearms, thus resulting in the capacitance change of -6.2 fF and -9.2 fF compared to the initial condition, corresponding to the piloerection intensity of $145{\mu}m$ and $194{\mu}m$, respectively. It was demonstrated experimentally that the proposed sensor is capable to measure the human skin piloerection objectively and quantitatively, thereby suggesting the quantitative evaluation method of the qualitative human emotional state for cognitive human-machine interfaces applications.

Real-time Estimation on Service Completion Time of Logistics Process for Container Vessels (선박 물류 프로세스의 실시간 서비스 완료시간 예측에 대한 연구)

  • Yun, Shin-Hwi;Ha, Byung-Hyun
    • The Journal of Society for e-Business Studies
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    • v.17 no.2
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    • pp.149-163
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    • 2012
  • Logistics systems provide their service to customers by coordinating the resources with limited capacity throughout the underlying processes involved to each other. To maintain the high level of service under such complicated condition, it is essential to carry out the real-time monitoring and continuous management of logistics processes. In this study, we propose a method of estimating the service completion time of key processes based on process-state information collected in real time. We first identify the factors that influence the process completion time by modeling and analyzing an influence diagram, and then suggest algorithms for quantifying the factors. We suppose the container terminal logistics and the process of discharging and loading containers to a vessel. The remaining service time of a vessel is estimated using a decision tree which is the result of machine-learning using historical data. We validated the estimation model using container terminal simulation. The proposed model is expected to improve competitiveness of logistics systems by forecasting service completion in real time, as well as to prevent the waste of resources.

Development of Expert System to Diagnose and Monitor 765KV Power Apparatus in On-line Condition (765KV 변전설비 운전중 상태감시 및 진단을 위한 전문가시스템 개발)

  • Jeong, Gil-Jo;Choe, In-Hyeok;Kim, Gwang-Hwa;Gwak, Hui-Ro
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.11
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    • pp.562-568
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    • 2001
  • In this paper, we described the export system to monitor and diagnose 765KV power apparatus. To develop this expert system, we studied the knowledge bases and data bases for 765KV transformer and GIS. In order to make the reliable inference of knowledge base and the good MMI(Man Machine Interface), the data bases were consisted of the tables of power apparatus information, limit level value, measured input data, inference result and diagnosis result. The knowledge base had various rules to infer the conditions of transformer and GIS. We applied both the forward chaining and backward chaining methods to these rules of system for good inferences. This paper describes the applied methods for expert system. Also, this developed system was tested with dissolved gas analyzing result and the result was shown.

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Fault Diagnosis System of Rotating Machines Using LPC Residual Signal Energy (LPC 잔여신호의 에너지를 이용한 회전기기의 고장진단 시스템)

  • Lee, Sung-Sang;Cho, Sang-Jin;Chong, Ui-Pil
    • Journal of the Institute of Convergence Signal Processing
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    • v.6 no.3
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    • pp.143-147
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    • 2005
  • Monitoring and diagnosis of the operating machines are very important for safety operation and maintenance in the industrial fields. These machines are most rotating machines and the diagnosis of the machines has been researched for long time. We can easily see the faulted signal of the rotating machines from the changes of the signals in frequency. The Linear Predictive Coding(LPC) is introduced for signal analysis in frequency domain. In this paper, we propose fault detection and diagnosis method using the Linear Predictive Coding(LPC) and residual signal energy. We applied our method to the induction motors depending on various status of faulted condition and could obtain good results.

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Development of a Fault Diagnosis System for Circulating Fluidized Bed Boiler Tube (순환유동층 보일러 튜브 결함 진단을 위한 진단장치 개발)

  • Kim, Yu-Hyun;Jeong, In-Kyu;Ban, Jae-Kyo;Kim, JaeYoung;Kim, Jong-Myon
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.53-54
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    • 2018
  • 최근 화력 발전소 보일러 튜브의 노후화로 인해서 불시정지 빈도수 및 재가동 시간이 늦춰지고 있다. 이는 막대한 경제적, 사회적 손실로 이어지며, 이를 예방하기 위해서는 상태기반 정비가 필요하다. 현재의 상태기반 정비는 센서, 신호 수집장치, 신호 분석단계를 거쳐 전문가가 진단하기 때문에 즉각적으로 대응하기 어려운 문제점이 있어서 설비의 재가동 시간이 늦춰지고 있다. 따라서 본 논문에서는 전문가의 도움 없이 자동으로 상태를 진단하기 위해서 머신러닝 기법 중 하나인 서포트 벡터 머신(SVM)을 이용한 진단 알고리즘을 구현하고, 이를 탑재한 진단장치를 개발하여 비전문가들도 즉각적으로 대응할 수 있게 하여 불시정지 시간과 빈도수를 줄이고자 한다.

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Development of Digital controlled SCR type CO2 Welding System for Implementation Pulse Output (펄스 출력 구현이 가능한 디지털 제어의 SCR형 CO2 용접시스템의 개발)

  • Eun, Jong-Mok;Choe, Gyu-Ha
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.102-107
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    • 2014
  • SCR(Thyristor) type $CO_2$ welders have widely used for the welding process of heavy industries such as shipbuilding and plant. Since the industrial fields of shipbuilding and plant are usually exposed to severe welding condition with lots of dust, extreme temperature, high humidity and vibration, it is not recommended to use inverter type welder despite its state-of-the-art technology. Many sophisticated functions in the inverter welder may not work due to malfunction of its sensitive components. Hence this study focused on digitalization of SCR $CO_2$ welder by making use of microprocessor for SCR phase control. By this application, fine control of output of the $CO_2$ welding systems is achieved. Also pulse output mode of operation is realized and its verification is carried out with aluminum sample welding. The experimental results showed sound weld bead. The front operation panel provide user with numerical parameter settings and monitors. It will help precise weld process monitoring and control with digital value.

A 95% accurate EEG-connectome Processor for a Mental Health Monitoring System

  • Kim, Hyunki;Song, Kiseok;Roh, Taehwan;Yoo, Hoi-Jun
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.16 no.4
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    • pp.436-442
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    • 2016
  • An electroencephalogram (EEG)-connectome processor to monitor and diagnose mental health is proposed. From 19-channel EEG signals, the proposed processor determines whether the mental state is healthy or unhealthy by extracting significant features from EEG signals and classifying them. Connectome approach is adopted for the best diagnosis accuracy, and synchronization likelihood (SL) is chosen as the connectome feature. Before computing SL, reconstruction optimizer (ReOpt) block compensates some parameters, resulting in improved accuracy. During SL calculation, a sparse matrix inscription (SMI) scheme is proposed to reduce the memory size to 1/24. From the calculated SL information, a small world feature extractor (SWFE) reduces the memory size to 1/29. Finally, using SLs or small word features, radial basis function (RBF) kernel-based support vector machine (SVM) diagnoses user's mental health condition. For RBF kernels, look-up-tables (LUTs) are used to replace the floating-point operations, decreasing the required operation by 54%. Consequently, The EEG-connectome processor improves the diagnosis accuracy from 89% to 95% in Alzheimer's disease case. The proposed processor occupies $3.8mm^2$ and consumes 1.71 mW with $0.18{\mu}m$ CMOS technology.