• 제목/요약/키워드: Machine Condition Diagnosis

검색결과 177건 처리시간 0.028초

FCM과 ELM을 이용한 전력용 변압기의 모니터링 알고리즘 (A Monitoring Algorithm using FCM and ELM for Power Transformer)

  • 지평식;임재윤
    • 전기학회논문지P
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    • 제61권4호
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    • pp.228-233
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    • 2012
  • In power system, substation facilities have become too complex and larger according to an extended power system. Also, customers require the high quality of electrical power system. However, some facilities become old and often break down unexpectedly. The unexpected failure may cause a break in power system and loss of profits. Therefore it is important to prevent abrupt faults by monitoring the condition of power systems. Among the various power facilities, power transformers play an important role in the transmission and distribution systems. In this research, we develop intelligent diagnosis technique for monitoring of power transformer by FCM(Fuzzy c-means) and ELM(Extreme Learning Machine). The proposed technique make it possible to diagnosis the faults occurred in transformer. To demonstrate the validity of proposed method, various experiments are performed and their results are presented.

유압구동부재의 구름운동상태 예지 및 판정을 위한 신경 회로망의 적용 (Application of Neural Network to Prediction and estimation of Rolling Condition for Hydraulic members)

  • 조연상;김동호;박흥식;전태옥
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.646-649
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    • 2002
  • It can be effect on diagnosis of hydraulic machining system to analyze working conditions with shape characteristics of wear debris in a lubricated machine. But, in order to predict and estimate working conditions, it is need to analyze the shape characteristics of wear debris and to identify. Therefor, if shape characteristics of wear debris is identified by computer image analysis and the neural network, it is possible to find the cause and effect of moving condition. In this study, wear debris in the lubricant oil are extracted by membrane filter, and the quantitative value of shape characteristics of wear debris we calculated by the digital image processing. This morphological informations are studied and identified by the artificial neural network. The purpose of this study is In apply morphological characteristics of wear debris to prediction and estimation of working condition in hydraulic driving systems.

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LPC 잔여신호의 에너지를 이용한 회전기기의 고장진단 시스템 (Fault Diagnosis System of Rotating Machines Using LPC Residual Signal Energy)

  • 이성상;조상진;정의필
    • 융합신호처리학회논문지
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    • 제6권3호
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    • pp.143-147
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    • 2005
  • 운전 중인 기계들의 안전 운전과 예지 보전을 위한 설비의 고장 감지 및 진단과 상태감시는 산업 현장에서 중요한 역할을 담당하고 있다. 이러한 설비의 많은 기기들은 회전기기로 이루어져 있으며 회전기기의 고장진단은 오랜 기간 많은 분야에서 연구되고 있다. 본 연구에서는 회전기기의 고장신호는 주파수 영역의 신호의 변화로 나타난다는 특징을 이용하여 보다 효율적인 주파수 영역에서의 신호 해석을 위하여 Linear Predictive Coding(LPC) 계수를 이용하였다. 사용된 데이터는 회전기기의 고장 신호의 습득을 용이하게 하기 위하여 유도전동기에 인위적인 고장재현을 통하여 습득된 진동 신호를 사용하였다. 제안된 시스템은 LPC 분석을 사용하여 일반적으로 사용되는 주파수 영역 상에서의 다른 해석 방법들보다 빠른 시간에 연산 결과를 도출할 수 있는 장점을 가질 수 있었으며, 성공적인 실험 결과를 얻을 수 있었다.

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다이아몬드 코어 드릴의 마멸 검출에 관한 연구 (A Study on the Wear Monitoring Technique for Diamond Core Drill)

  • 유봉환
    • 한국생산제조학회지
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    • 제4권2호
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    • pp.38-45
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    • 1995
  • The diagnosis and monitoring system of abnormal cutting condition is necessary to realize precision machining proces and factory automation, which are final goal of metal cutting in order to develop this system, theimage processing technique has been investigated in machining process. In theis paper, the measurement system of tool wear using computer vision is designed to detect the wear pattern by non-contact and direct method and get the realiable wear information about cutting tool. We measured the area of the side and front part of the diamond core dril which is used in 40kHz ultrasonic vibration machine.

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CMMS(Computerized Maintenance Management System)의 실 시간적인 CBMS(Condition Based Maintenance System) 연구 (Development of CMMS for the real-time CBMS)

  • 박주식;박재현;강경식;이광배
    • 대한안전경영과학회지
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    • 제2권4호
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    • pp.1-8
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    • 2000
  • Equipment and machine of industrial plant are give effect to mechanical-stress of many working-stop or long time operating. Therefore, to be old and decrepit of every king of equipment. As long time operating equipment period into increase conservation and of repair equipment time is efficacious necessity of utility factor gradually that of productivity of diminution and complete equipment expense of increase. Conservation at special skill working and necessity is that will effectually and complete a period prevention management diagnosis can conservation point at issues at in advance.

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진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구 (A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis)

  • 김태현;전용호;이문구
    • 한국생산제조학회지
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    • 제22권3호
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

A Fault Diagnostic Method for Position Sensor of Switched Reluctance Wind Generator

  • Wang, Chao;Liu, Xiao;Liu, Hui;Chen, Zhe
    • Journal of Electrical Engineering and Technology
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    • 제11권1호
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    • pp.29-37
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    • 2016
  • Fast and accurate fault diagnosis of the position sensor is of great significance to ensure the reliability as well as sensor fault tolerant operation of the Switched Reluctance Wind Generator (SRWG). This paper presents a fault diagnostic scheme for a SRWG based on the residual between the estimated rotor position and the actual output of the position sensor. Extreme Learning Machine (ELM), which could build a nonlinear mapping among flux linkage, current and rotor position, is utilized to design an assembled estimator for the rotor position detection. The data for building the ELM based assembled position estimator is derived from the magnetization curves which are obtained from Finite Element Analysis (FEA) of an SRWG with the structure of 8 stator poles and 6 rotor poles. The effectiveness and accuracy of the proposed fault diagnosis method are verified by simulation at various operating conditions. The results provide a feasible theoretical and technical basis for the effective condition monitoring and predictive maintenance of SRWG.

연속 주조기의 주형 진동 진단 시스템의 개발 (Development of Diagnosis System of Mold Oscillation in a Continuous Slab Casting Machine)

  • 최재찬;이성진;조강형;전형일
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.84-94
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    • 1996
  • In order to prevent shell sticking by providing sufficient lubrication between the strand and the mold, the mold oscillation has been used. Now it is well known that the shape of the oscillation curve has a decisive effect on the surface quality of the cast product. Besides, oscillation parameters such as stroke and frequency are also very important. In order to guarantee that parameters which have been found to be optimal for a certain grade of steel do not change with time, periodical checks of the physical condition of the whole equipment are necessary. The portable mold oscillation analyzer with integrated computer, developed by POSCO, records the movement of the mold in every spatial direction. The system uses the gap sensors to measure the mold movement (displacement ) in the two horizontal directions according to the mold narrow and broad faces and the vertical strokes in the four corners of mold. The gap sensor is a non-contacting minute displacement measuring device using the principle of high frequency eddy current loss. The mold oscillation diagnosis system integrates the gap sensors, their converters and the industrial portable computer with plug-in data acquisition boards. The all programs, such as the fast Fourier transformation module (amplitude and phase spectrums) and harmonic analysis module, was coded by LabVIEW$^{TM}$ software as the graphical language. In an own 'expert module' which is included in the diagnosis program, one can obtain much information about the mold oscillation equipment.

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무선 랜 통신을 이용한 기계 상태감시용 스마트 센서 (Smart Sensor for Machine Condition Monitoring Using Wireless LAN)

  • 태성도;손종덕;양보석;김동현
    • 한국소음진동공학회논문집
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    • 제19권5호
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    • pp.523-529
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    • 2009
  • Smart sensor is known as intelligent sensor, it is different with other conventional sensors in the case of intelligent system embedded on it. Smart sensor has many benefits e.g. low-cost in usage, self-decision and self-diagnosis abilities. This sensor consists of perception element(sensing element), signal processing and technology of communication. In this work, a bridge and structure of smart sensor has been investigated to be capable to condition monitoring routine. This investigation involves low power consumption, software programming, fast data acquisition ability, and authoritativeness warranty. Moreover, this work also develops smart sensor to be capable to perform high sampling rate, high resolution of ADC, high memory capacity, and good communication for data transfer. The result shows that the developed smart sensor is promising to be applied to various industrial fields.

진동 신호 분석을 통한 전동 모터 상태 검출 (Condition Monitoring of Induction Motor with Vibration Signal Analysis)

  • 슈화;이의동;정길도
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 심포지엄 논문집 정보 및 제어부문
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    • pp.243-245
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    • 2005
  • Condition monitoring is desirable for increasing machinery availability, reducing consequential damage, and improving operational efficiency. In this paper, a model-based method using neural network modeling of induction noter in vibration spectra is proposed for machine fault detection and diagnosis. The short-time Fourier transform (STFT) is used to process the quasi-steady vibration signals to continuous spectra so that the neural network model can be trained with vibration spectra. And the faults are detected from changes in the expectation of vibration spectra modeling error. The effectiveness of the proposed method is demonstrated through experimental results.

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