• Journal of the Korean Wood Science and Technology
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• 제47권5호
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• pp.579-586
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• 2019

This work examined effects of the synthesis method and melamine content of melamine-urea-formaldehyde (MUF) resins on the bond-line features (i.e. resin penetration and bond-line thickness) in plywood. Two synthesis methods (MUF-A and MUF-B) and three melamine contents (5, 10, and 20%) were employed to prepare MUF resins. The MUF-A resins at three melamine contents were prepared by a simultaneous reaction of melamine, urea, and formaldehyde, while the MFU-B resins were prepared by reacting melamine at the same levels with formaldehyde followed by urea. The results showed that higher melamine content increased the viscosity of MUF-A and MUF-B resins. The resin penetration of MUF-A resins decreased by 48% while those of MUF-B resins increased by 16% at 20% melamine content. As a result, the MUF-A resins had greater bond-line thickness than those of MUF-B resins as the melamine content increased. The MUF-B resins resulted in thinner bond-line and greater resin penetration compared to those of MUF-A resins. The results suggested that MUF-B resins prepared with 20% melamine content had a proper combination of resin penetration and bond-line thickness that could produce plywood panel with a better adhesion performance.

• Journal of the Korean Wood Science and Technology
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• 제44권6호
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• pp.913-922
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• 2016

This study attempted to measure molecular weight (MW) of melamine-urea-formaldehyde (MUF) resins prepared by two different synthesis methods: the one-step MUF resins were synthesized in one batch procedure, while the two-step MUF resins were prepared by a physical mixing of urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized in a separate procedure. The properties of medium density fiberboard (MDF) panels bonded with two types of MUF resins were also investigated. MWs of these MUF resins were measured using gel permeation chromatography (GPC). In addition, this study measured the MWs of one-step MUF resin during its synthesis procedure. The performance of two types of MUF resins was evaluated by determining properties of MDF panels prepared in laboratory. As the synthesis procedure progressed, both number average MW ($M_n$) and weight average MW ($M_w$) of one-step MUF resin gradually increased, while the polydispersity index (PDI) decreased. And low Mw species of the resin predominantly decreased as the synthesis step progressed. The one-step MUF resin showed greater $M_n$ and $M_w$ than those of the two-step ones even though the PDI values of both resins were very similar each other. As expected, the one-step MUF resin resulted in better properties of MDF panels than those of two-step resins. In particular, the one-step MUF resin provided better internal bond (IB) strength and thickness swelling (TS) with MDF panels than those of two-step ones, indicating better water resistance of the one-step resin. These results suggest that the preparation method of MUF resins have a great impact on the MW and final panel properties.

• Journal of the Korean Wood Science and Technology
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• 제48권3호
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• pp.291-302
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• 2020

As the properties of the melamine-urea-formaldehyde (MUF) resins were changing during their storage time, this study investigated the impacts of the synthesis method and melamine content of the MUF resins on the pH, apparent viscosity, molecular weights, and crystallinity to estimate these properties over storage times of up to 30 days. Melaminesat three addition levels (5, 10, and 20 wt% based on the resin solids) were simultaneously reacted with urea and formaldehyde (MUF-A resins), while those at the same addition levels were first reacted with formaldehyde and then with urea(MUF-B resins). The pH values of the MUF-A and MUF-B resins decreased linearly as the storage time increased; the apparent viscosity increased linearly for the low melamine contents (5% and 10%) but increased exponentially for 20%. As anticipated, the molecular weights (Mw and Mn) increased linearly with the storage time, with a steeper increase in the Mw of the MUF-B resins compared with that of the MUF-A resins. The crystallinity of the two resin types decreased with storage time at higher melamine content. The relationships between these properties and the storage time made it possible to estimate the property changes in these resins synthesized by the different synthesis methods and melamine contents; this could help predict the properties of such resins in the industry during their storage.

• Journal of the Korean Wood Science and Technology
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• 제45권4호
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• pp.409-418
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• 2017

This work attempted to manufacture glued-laminated timber (Glulam) bonded with melamine-urea-formaldehyde (MUF) resin adhesives at various melamine contents from 20% to 50% under high frequency (HF) heating for a very short time. Two preparation methods were employed to prepare MUF resin adhesives with different melamine contents: one-batch method of synthesizing MUF resins in a single batch, and two-batch method of mixing urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized separately. As the melamine content increased, the gelation time and peak temperature of MUF resins decreased. The adhesion performance of plywood showed that the one-batch MUF resin adhesive with 50% melamine content only satisfied the standard requirement of water resistance. Thus, the one-batch MUF resin adhesive with 50% melamine content was applied for bonding wood lamina from four softwood species such as Japanese larch, Korean red pine, Korean pine and Japanese cedar to manufacture Glulam under HF heating. All Glulam samples bonded with the one-batch MUF resin adhesives with 50% melamine content except those from Korean Red Pine satisfied the requirement in water soaking or boiling water delamination test as an exterior grade Glulam. The presence of rosin in Korean Red Pine was believed to be responsible for its poor adhesion. These results showed that the one-batch MUF resin adhesives with 50% melamine content provided acceptable water resistance with exterior grade Glulam manufactured under HF heating.

• 마이크로전자및패키징학회지
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• 제29권2호
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• pp.49-52
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• 2022

Flip Chip 제품 난이도 증가에 따라 신뢰성 관점에서 안정적인 Package (이하 PKG) 소재 기술에 대한 관심이 점차 높아지는 추세이다. 현재 flip chip PKG의 주요 신뢰성 불량은 Sn bridge와 Cu 확산 이다. 위 2가지 형태 모두 본질적으로는 bump 주변 잔류한 flux residue에 의하여 발생한 미세 공극이 유발하는 불량이다. 이러한 형태의 신뢰성 불량 발생 문제점을 최소화하기 위해 Molded Under-Fill (이하 MUF) 소재의 핵심 조성과 flux 간 상관 관계를 검토하였다. 금번 연구를 통하여 MUF 소재의 main 구성 요소인 base resin, filler와 flux에 대한 상관 관계를 정의 하였으며, 이러한 lesson learn을 토대로 flux immunity가 개선된 MUF 소재 조성을 설계할 수 있었다. 현재 해당 소재 조성으로 흡습 신뢰성 85%/85%/24hrs 확보와 파괴 분석으로 bump 주변 미세 공극의 미 발생을 확인 하였다. 본 연구 결과는 양산 단계에서의 flip chip 공정 수율 향상과 MUF와 flux 간 상용성 연구에 대한 이해를 돕는데 기여할 것으로 예상된다.

• Journal of the Korean Wood Science and Technology
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• 제49권1호
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• pp.1-13
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• 2021

This study was conducted to investigate the effects of the synthesis method, melamine content, and GPC parameters (such as flow rate, column-detector temperature, and sample injection temperature) on the molecular weight of melamine-urea-formaldehyde (MUF) resins. Two different synthesis methods were employed. In the first method, MUF-A resins were synthesized by simultaneously reacting urea, formaldehyde, and melamine (5%, 10%, and 20%) using the reaction of alkaline-acid-alkaline steps under controlled temperature and viscosity. In the second method, MUF-B resins were synthesized by first reacting melamine at the same levels with formaldehyde and then by adding urea. The highest weight average molecular weight (Mw) of MUF-A resins was found at 10% melamine content when the flow rate was 0.3 and 0.8 ml/min; Mw decreased slightly at 20% melamine content. The results showed that Mw increased with an increase in the melamine content when the flow rate was 0.5 and 1.0 ml/min. In addition, Mw was the highest when the flow rate, column-detector temperature, and injection temperature were 0.3 ml/min, 50℃, and 25℃, respectively. On the contrary, MUF-B resins had greater Mw and number average molecular weight (Mn) than MUF-A resins. Overall, Mw and Mn increased as the melamine content increased. The optimal GPC parameter for MUF resins was determined as follows: a flow rate of 0.5 ml/min, a column-detector temperature of 50℃, and a sample injection temperature of 50℃.

• Journal of the Korean Wood Science and Technology
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• 제49권3호
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• pp.274-282
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• 2021

Transparent and colorless melamine-urea-formaldehyde (MUF) resins make it difficult to identify the area of wood failure percentage (WFP) in the fracture surface of bonded wood specimens. Therefore, in this study, we develop a method of measuring WFP after the adhesion strength measurement of MUF resins under shear stress. The fractured wood surface of b lock shear strength (BSS) specimens bonded with cold-setting MUF resins at three melamine contents (20%, 30%, and 40%) was marked black, and then, WFP was accurately measured via image analysis. WFP values measured using this method consistently increased with BSS as the melamine content increased, showing the reliability of this new method. The results suggested that this new method is useful and reliable for measuring the WFP of the fracture surface of wood specimens bonded with colorless adhesives such as urea-formaldehyde, MUF, and melamine-formaldehyde resins.

• Journal of the Korean Wood Science and Technology
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• 제47권2호
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• pp.200-209
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• 2019

To improve the water resistance of melamine-urea-formaldehyde (MUF) resins, different levels of blocked polymeric 4,4 diphenyl methane diisocyanate (B-pMDI) were blended with MUF resins to prepare B-pMDI/MUF hybrid adhesives, and their adhesion performances were evaluated for the surface lamination of fancy veneer on plywood. FT-IR spectra showed that the de-blocked -NCO groups reacted with the -OH of hydroxymethyl groups of the MUF resins to form urethane bonds at 2% B-pMDI/MUF, which was detected before and after their hydrolysis. The mass loss after the hydrolysis consistently decreased as the B-pMDI level increased, indicating an improvement in the water resistance. As the B-pMDI level increased, the activation energy of hybrid adhesives decreased, which improved the reactivity of the hybrid adhesives. Additionally, the water resistance improvement of the hybrid adhesives increased the tensile shear strength of the surface laminated plywood in semi-water proof and water-proof by 23 % and 8 %, respectively, at 2% B-pMDI level. This was likely due to the urethane linkages in the hybrid adhesives. However, the formaldehyde emission from plywood panels bonded with the hybrid adhesives increased in the dry state, indicating incomplete curing of the hybrid adhesives.

• Journal of Chest Surgery
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• 제31권1호
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• pp.1-6
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• 1998

체외순환을 이용한 개심술후 과도한 체내 수분 축적은 중요 장기의 기능 이상을 초래한다. 본 논문에서는 소아 개심술시 변형 초여과법을 적용하여 적절한 수분제거와 심폐기능에 미치는 효과를 관찰하기위하여 개심술을 받은 17례의 환자를 대상으로 변형 초여과를 시행한 초여과군 10례와 대조군 7례로 나누어 그 효과를 비교 분석하였다. 초여과군에서 초여과의 시행은 체외순환 완료직후부터 평균 9.8분 시행하여 매 환아당 평균 42ml/kg의 수액을 여과시켜 초여과 실시후 평균 헤마토크리트가 41.7%로 증가함을 관찰할 수 있었다. 초여과군에서는 변형 초여과를 시행하기전에 비해 수축기 및 이완기혈압의 증가가 대조군에 비해 유의하게 높았다. 또한, 대조군에 비해 초여과군에서 혈소판등의 혈액응고인자의 보존효과도 높았으며 변형 초여과법 시행에 따른 합병증은 없었다. 이상의 결과에서 소아 개심술시 변형 초여과법의 적용은 혈역학적 및 혈액학적 이득을 보여 심폐기능의 향상과 환자의 회복에 기여하는 방법이라 사료되어진다.

• 한국가구학회지
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• 제15권2호
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• pp.19-27
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• 2004

As glulam is a woody material, it is necessary to be more careful in a gluing process. It takes 6-7 hours at $40-60^{\circ}C$ to harden PRF resin used in making structural glulam, and about 24 hours at room temperature. In the present process which can not use a press continuously, reducing the hardening time is necessary to increase production. The experiment was done to compare the adhesive properties of PRF resin and MUF resin through bending test, block shear strength test and water soaking test. In comparing the bending strength of prediction MOE is 1.2 times higher that actual MOE. PRF and MUF do not show significant difference in MOE and MOR, and in block shear strength test, such as shear strength and wood failure rate. However, in water soaking and boiling water soaking tests PRF and MUF show the significant difference in delamination rate.