• Title/Summary/Keyword: MR engineering

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Design and fabrication of cost effective semi-active vehicular suspension system and testing on full scale quarter car suspension rig

  • N.P. Puneet;Radhe Shyam Tak Saini;Hemantha Kumar
    • Smart Structures and Systems
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    • v.34 no.2
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    • pp.87-96
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    • 2024
  • Smart materials, such as magnetorheological (MR) fluid, have received considerable research attention in recent years due to their unique capabilities. MR fluid, which possesses a magnetic field controllable viscosity, has been extensively studied for vehicular applications with the aim of synthesizing optimal MR fluids, designing optimal MR dampers, and developing control strategies. However, a comprehensive study that primarily focuses on developing a cost-effective semi-active suspension system for a commercial vehicle in a developing nation is still lacking. This study addresses this gap by synthesizing an in-house MR fluid and studying its rheological properties. Subsequently, a novel single-sensor-based controller is developed and closed-loop simulations are conducted on a quarter-car semi-active model. Finally, the overall semi-active quarter-car suspension system is experimentally tested using a suspension test rig. The performance of the proposed system in terms of ride comfort and road holding is evaluated and is compared with simple control strategies. The dynamic range of the developed semi-active MR damper is found to be around 2.3, indicating a significant MR effect. The results suggest an intermediate response using the proposed acceleration-driven controller (ADV) at lower frequencies and similar performance to that of the skyhook controller at higher frequencies. The cost-effective methodology proposed in this study is effective and can be adapted for other semi-active engineering applications.

Control Performance for Semi-active Mount Featuring Magneto-Rheological Fluid (반능동형 MR유체 마운트의 성능제어)

  • Kim, O.S.;Park, W.C.;Lee, H.C.
    • Journal of Power System Engineering
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    • v.8 no.2
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    • pp.53-58
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    • 2004
  • In this paper, the semi active mount featuring Magneto rheological fluid(MR Fluid) is proposed. MR fluid is suspension of micro sized magnetizable particles in a fluid medium, and its apparent viscosity can be varied by the applied strength of magnetic field. When the controllable MR fluid is applied to mechanical devices, the devices provide simple, rapid response interfaces between electronic controls and mechanical systems. The MR fluid is applied in the conventional fluid mount for improving its performance of the mount's isolation effect. A appropriate size of the MR mount is designed and manufactured on the basis of Bingham model of MR fluid. In addition, the field dependent damping forces of MR mount are evaluated with respect to the input frequency variation.

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Performance Evaluation of a Full Vehicle with Semi-active MR Suspension at Different Tire Pressure (타이어 압력 변화에 따른 MR 현가장치를 장착한 전체차량의 제어성능평가)

  • Kim, Hyung-Seob;Seong, Min-Sang;Choi, Seung-Bok;Kwon, Oh-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.11
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    • pp.1067-1073
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    • 2011
  • This paper presents the performance of a full vehicle MR suspension system at different tire pressure. The pressure of tire is related to tire stiffness, which is significantly affects the performance of suspension system. Therefore, in this research, the effectiveness of tire pressure on full vehicle MR suspension is evaluated. As a first step, the characteristic of tire with respect to pressure is experimentally tested and modeled. After that, the governing equation of MR damper and full vehicle MR suspension system are derived. The skyhook controller is implemented and the vibration control performance of full vehicle MR suspension is evaluated via simulation with respect to the tire pressure.

A Study on MR Insert for Shock Wave Attenuation (MR Insert 의 충격저감 성능 연구)

  • 강병우;김재환;최승복;김경수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.121-126
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    • 2001
  • This paper presents the experimental study for the reduction of transmitted shock waves in smart structures incorporating MR insert. MR fluid is filled within the two aluminum layers and two piezoceramic disks are embedded on the host plate as a transmitter and a receiver of the shock wave. Pulse wave generated by the transmitter is transmitted to the receiver through the MR insert and the plate. By applying magnetic field to the MR insert, the amplitude of the transmitted shock wave is reduced remarkably. The attenuation performance is tested by changing the applied magnetic field on MR inserts in two ways: by changing angle of permanent rubber magnet from 90 to 5 with 5 decrements, by using electromagnet in which magnetic field is controllable. The propagating wave speed of MR insert is also investigated.

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Performance Evaluation of a Full Vehicle with Semi-Active MR Suspension at Different Tire Pressure (타이어 압력 변화에 따른 MR 현가장치를 장착한 전체차량의 제어성능평가)

  • Kim, Hyung-Seob;Seong, Min-Sang;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.337-342
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    • 2011
  • This paper presents the performance of a full vehicle MR suspension system at different tire pressure. The pressure of tire is related to tire stiffness, which is significantly affects the performance of suspension system. Therefore, in this research, the effectiveness of tire pressure on full vehicle MR suspension is evaluated. As a first step, the characteristic of tire with respect to pressure is experimentally tested and modeled. After that, the governing equation of MR damper and full vehicle MR suspension system are derived. The skyhook controller is implemented and the vibration control performance of full vehicle MR suspension is evaluated via simulation with respect to the tire pressure.

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Ride Comfort Investigation of 1/4 MR Damper Vehicle under Different Tire Pressure (타이어 압력 변화에 따른 1/4 MR 댐퍼 차량의 승차감 고찰)

  • Maeng, Young-Jun;Seong, Min-Sang;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.343-348
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    • 2011
  • This paper presents ride comfort characteristics of a quarter-vehicle magneto-rheological (MR) suspension system with respect to different tire pressure. As a first step, controllable MR damper is designed and modeled based on both the optimized damping force levels and mechanical dimensions required for a commercial full-size passenger vehicle. Then, a quarter-vehicle suspension system consisting of sprung mass, spring, tire and the MR damper is constructed. After deriving the equations of the motion for the proposed quarter-vehicle MR suspension system, vertical tire stiffness with respect to different tire pressure is experimentally identified. The skyhook controller is then implemented for the realization of the quarter-vehicle MR suspension system. Finally, the ride comfort analysis with respect to different tire pressure is undertaken in time domain. In addition, a comparative result between controlled and uncontrolled is provided by presenting vertical RMS displacement.

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Modified Sliding Mode Control of Structures Using MR Dampers (MR 감쇠기를 이용한 구조물의 변형된 슬라이딩 모드 제어)

  • 민경원;정진욱
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.3
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    • pp.243-250
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    • 2002
  • Semi-active control devices have received significant attention in recent Years because they offer the adaptability of active-control devices without requiring the associated large power sources. Magnetorheological(MR) dampers are semiactive control devices that use MR fluids to produce controllable dampers. This paper applies sliding mode control method using target variation rate of Lyapunov function for the control of structures by use of MR dampers. The three-story building model under earthquake excitation is analyzed by installing a MR damper in the first-story. The performance of semi-active controllers designed by clipped-optimal algorithm and modified sliding mode control algorithm is compared to the performance of passive-type MR dampers. The results indicate that semi-active controllers achieve a greater reduction of responses than passive-type system and especially the controller by modified sliding mode control method shows a good applicability in the view of response control and control force.

Performance Evaluation of Response-Dependent MR Damper (응답 의존형 MR 감쇠기의 성능 평가)

  • Lee, Sang-Hyun;Min, Kyung-Won;Youn, Kyung-Jo
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.511-518
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    • 2006
  • In this study, seismic response mitigation effect of an MR damper generating response-dependent frictional force is investigated. It has been reported in previous studies that passively operated MR damper with constant input current doesn't show better control performance than semi-active MR damper with varying input current calculated by control algorithms such as linear quadratic regulator and sliding mode control. However, in order to operate the MR damper semi-actively, other control systems besides the damper itself such as sensors for measuring structural responses and controller for calculating optimal input current are necessary, which deteriorate the economical efficiency. This study presents a MR damper generating frictional force of which magnitude is controlled in accordance to the displacement and velocity transferred to the damper. Numerical analyses results indicate that the performance of the response dependent MR damper is closely related with the range of the friction force and it can be designed to short better control performance than the passive MR damper.

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Tribological and rheological tests of core-shell typed carbonyl iron/polystyrene particle-based magnetorheological fluid

  • Zhang, Peng;Dong, Yu Zhen;Choi, Hyoung Jin;Lee, Chul-Hee
    • Journal of Industrial and Engineering Chemistry
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    • v.68
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    • pp.342-349
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    • 2018
  • Polystyrene (PS) was coated on carbonyl iron (CI) particles via dispersion polymerization to produce core-shell structured CI/PS particles and adopted as magnetorheological (MR) material. Two MR fluids were prepared by dispersing CI/PS and CI particles in silicone oil. Their MR and tribological properties were investigated using a rheometer and a reciprocating friction and wear tester, respectively. Experimental data showed that tribological properties of MR fluid based on CI/PS particles are significantly enhanced compared to those of CI based MR fluid. Sedimentation problem of CI/PS MR fluid was also expected to be improved due to relatively lower density of CI/PS particles.

Performance Evaluation of a Quarter Car Suspension System Installed with MR Damper Featuring Bypass Flow Holes in Piston (피스톤 바이패스 유로가 있는 MR 댐퍼 장착 1/4 차량 현가시스템의 성능평가)

  • Kim, Wan Ho;Hwang, Yong Hoon;Park, Jhin Ha;Shin, Cheol-Soo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.1
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    • pp.65-71
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    • 2017
  • This work presents a comparative work on the ride comfort of a quarter car suspension system between two different magneto-rheological (MR) dampers; one is conventional type without bypass hole and the other is featured by several bypass holes in the piston. As a first step, two different MR dampers are designed on the basis of the governing equation and manufactured with same geometric dimensions except the bypass holes. After investigating the field-dependent damping properties, two dampers are installed to the quarter car suspension system. The suspension model is then derived and a sky-hook controller is implemented to identify vibration control performance under random road. It is shown that the suspension system with MR damper featured by the bypass holes can provide much better ride quality than the case without the bypass holes. This is validated via experimental implementation.