• Title/Summary/Keyword: MDI

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Mechanical properties of coating of NATM resin on Stainless Steel (스테인레스 스틸에 대한 NATM 수지의 코팅에 대한 기계적 특성)

  • Kim, Ki-Jun;Lee, Joo-Youb;Sung, Wan-Mo
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.238-243
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    • 2014
  • The mechanical properties of NATM resin were measured by SEM, FT-IR spectra, tensile properties, mole % of [NCO/OH], and particle size analyzer on stainless steel. Growing concerns in the environment-friendly NATM resin, we have synthesized the solvent-free NATM resin to be coating on metals such as stainless. The properties of the synthesized NATM resin to be contained polyols, MDI, silicone surfactant, fillers and crosslink agents(diethyltoluene diamine, anhydrosorbitol), that they have highly stronger in intensity and longer durability than general NATM resin to be contained polyols, IPDI, silicone surfactant, fillers in general packing materials and coatings. The rigid segments of polyurethane in mechanical properties of coatings were due to cross linkage and the increase mole % of [NCO/OH]. In conclusion, the NATM microstructure with cross linkage can be good material for coating of anticorrosion of metal substrates such as stainless steel.

Synthesis and Surface Properties of Fluorinated Polyurethanes (불소화된 폴리우레탄의 합성과 표면특성)

  • Kim, Hyung-Joong
    • Polymer(Korea)
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    • v.25 no.1
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    • pp.33-40
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    • 2001
  • Fluorinated polyurethane elastomers were synthesized by two step polyaddition of a perfluorinated polyether diol(trade name of Fomblin $ZDOL^{\circledR}$) and diisocyanates such as 4,4'-diphenyl methane diisocyanate(MDI) and toluene 2,4-diisocyanate(TDI). In order to control the Fomblin moiety of the soft segment in the synthesized elastomers to 10~50%, polyether type polyols such as polypropylene glycol(PPG) and polytetramethylene glycol(PTMG) were mixed during the polymerization reaction. Ethylene diamine or 1,4-butane diol was used as chain extenders. The structure and average molecular weight of the produced polyurethanes were confirmed by using FT-IR, $^1H-NMR$, DSC, and GPC. The surface properties were analyzed by using X-ray photoelectron spectroscopy(XPS) and contact angle meter. From the results of the surface analysis it was concluded that the fluorine groups were localized on the surface rather than the inside of the polyurethane films.

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Development of a New Method for Total Isocyanate Determination Using the Reagent 9-Anthracenylmethyl 1-Piperazinecarboxylate(PAC):Part 1 - The reaction condition and stability (9-Anthracenylmethyl 1-Piperazinecarboxylate(PAC)을 이용한 공기중 총이소시아네이트 분석방법 개발:제1부 반응조건 및 안전성)

  • Roh, Young-Man;Streicher, Robert P.
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.9 no.2
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    • pp.167-176
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    • 1999
  • A new analytical procedure for the measurement of monomeric isocyanates and total isocyanate group in workplaces has been investigated. The method described herd involves derivatization of the isocyanate sample upon collection with the reagent 9-anthracenylmethyl 1-piperazinecarboxylate (PAC). Laboratory investigations have demonstrated that excess PAC reagent can be satisfactorily removed from PAC-derivatized monomeric isocyanates-a requirement for the success f the analytical procedure. After removal of excess PAC reagent, the PAC derivatives of butyl isocyanate, phenyl isocyanate, HDI, MDI, and TDI were reacted with sodium thiomethoxide to convert them all to 9-anthracenylmethyl methyl sulfide (AMMS). Total isocyanate group was determined by HPLC analysis and quantification of the single AMMS peak. This circumvents many of the disadvantages associated with current HPLC methods. There were no longer problems associated with quantifying late-eluting peaks and analysis times were very short. A single detector was used for quantification because a standard of the analyte existed and the retention time could be determined. Because all species were converted to a single analyte, the problem of variability of response factors among different species was averted. Finally, there were no complex chromatograms to interpret. Monomers of other individual species were measured by analysis of the sample before the individual species were converted to AMMS. The favorable performance of PAC warrants its further study as a reagent for the determination of total isocyanate group in air.

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The Effect of Additives on Sound Absorption Coefficient of Polyurethane Foam (폴리우레탄폼의 흡음율에 대한 첨가제의 영향)

  • Park, Nam-Cook;Kim, Young-Chul;Park, Chong-Rai
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.197-203
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    • 1997
  • The effect of additives on the mechanical properties of polyurethane foam were investigated. The resin used in this study was prepared by adding catalyst, surfactant and cross-linker to both KONIX FA-703 polyether polyol(80%) and KONIX FA-733 polyether polyol(20%). The polyurethane was foamed by adding equivalent amount of isocyanate(TDI-80, prepolymer M-200, pure MDI) to the resin and was used in property measurements after 72 hours hardening. The physical properties of polyurethane foam were investigated in terms of density, tensile strength, tear strength, elongation, sound absorption coefficient and gel profile measurements. The effects of surfactant on the cell size was investigated by scanning electron microscopy(SEM). The sound absorption coefficient was directly related to the cell size. The physical properties were improved with increasing amount of surfactant(L-5309) until 1.0 part per hundred polyol(1.0pphp).

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A Case of Workers' Exposure Reductions for Chemicals in a Polyurethane Pad Process through the Substitution of Raw Materials (폴리우레탄 패드 공정에서의 원료물질 대체에 따른 근로자 노출저감 사례)

  • Jang, Jae-Kil;Park, Hyunhee
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.24 no.3
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    • pp.281-292
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    • 2014
  • Objectives: The aim of this case study is to verify the chemical exposure reductions for various chemicals by substituting the ingredients of raw materials in a polyurethane(PU) foaming industry. The PU foaming process was making various passenger car seats from chemicals such as toluene diisocinate(TDI), methylene bisphenyl isocyanate(MDI) and polyols. Methods: Basic process data and workers' health effects could be gathered by interviewing managers and reviewing previous exposure monitoring data. Amine, aldehyde and isocyanate chemicals were analyzed following the NIOSH-NMAM. Area sampling methods rather than personal sampling were introduced for this field investigation. Results: Two amines, triethylene diamine(TEDA) and N,N,N',N'-Tetramethyl-1,6- hexanediamine(TMHDA) were identified in raw polyol, cured PU foam and air. The average concentrations of TEDA and TMHDA showd less than 1 ppm by area sampling; however, that caused halovision among workers in PU-PAD process. Aldehydes and isocyanates were detected in the air while the concentrations were relatively low compare to occupational exposure limits. Successful raw material substitution from nonreactive amine to reactive amine could reduces air-borne amine and aldehyde levels by about 70%. Halovision had been disappeared successfully in the process. Conclusions: Several amines caused halovision among workers in PU-PAD process, especially during summer season in spite of relatively low levels. Combination of reactive amines into urethane foam could reduced vapor generation into air, which resulted in the elimination of eye troubles in the process.

Modification of PLA/PBAT Blends and Thermal/Mechanical Properties (PLA/PBAT 블렌드의 개질과 열적, 기계적 특성)

  • Kim, Dae-Jin;Min, Chul-Hee;Park, Hae-Youn;Kim, Sang-Gu;Seo, Kwan-Ho
    • Applied Chemistry for Engineering
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    • v.24 no.1
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    • pp.104-111
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    • 2013
  • Poymer blends of two degradable aliphatic polyesters, relatively expensive material polylactic acid (PLA) and relatively inexpensive material poly(butylene adipate-co-terephthalate) (PBAT), were used in this study. Three different kinds of modifiers were used with various amounts. Diisocyanate type methylenediphenyl 4,4'-diisocyanate (MDI) and hexamethylene diisocyanate (HDI) were used as modifiers and epoxy type coupling agents also used. The melt flow index (MFI) and dynamic viscoelasticity of various compositions of PLA/PBAT blends were studied. The mechanical property and morphology with respect to the fracture surface of PLA/PBAT blends were also investigated using tensile test and field emission scanning electronic microscopy, respectively. These tests were also used to verify the compatibility of PLA/PBAT and the effect of mechanical properties due to the use of modifiers. Tensile properties of PLA/PBAT blends modified with HDI were improved remarkably.

Flame Retardant and Heat Radiating Composite Consisting of Polyurethane and Modified Boron Nitride (폴리우레탄과 개질된 질화붕소로 이루어진 난연성 방열 복합체)

  • Kim, Min-gyu;Lee, Chang-rock;Jo, Nam-Ju
    • Applied Chemistry for Engineering
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    • v.31 no.5
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    • pp.487-494
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    • 2020
  • Polyurethane/modified boron nitride (PU/m-BN) composite was synthesized from the poly(tetra methylene glycol) (PTMG), 4,4'-methylenebis(phenyl isocyanate) (MDI), and modified boron nitride (m-BN). The modification of boron nitride and synthesis of PU/m-BN composite were confirmed by Fourier transform infrared (FT-IR) spectroscopic analyses. The mechanical properties of the PU/m-BN composites were measured using the universal testing machine (UTM) and the thermal properties of the composites were investigated ser flash analysis (LFA) and UL94 measurements. As a result, the thermal conductivity of the polyurethane composite increased to 1.19 W/m·K, and the flame retardancy of the easy to burn polyurethane, which was not self-extinguishing was improved to UL94 V-1 grade.

Synthesis and Thermal Degradation of Poly(oxydiethylene adipate urethane) Composites Containing Cloisite 30B and Melamine Phosphate (Cloisite 30B와 멜라민포스페이트를 함유한 Poly(oxydiethylene adipate urethane) Composites의 합성과 열분해 특성)

  • Shin, Seung-Wook;Lee, Sang-Ho
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.643-650
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    • 2012
  • In order to improve the thermal stability of polyurethane, we synthesized poly(adipate urethane) (PAU) and three PAU composites, PAU/30B (2.7 wt% 30B), PAU/MP (2.2 wt% MP), PAU/30B/MP (2.2 wt% 30B and 2.2 wt% MP), from poly(oxydiethylene adipate)-diol (PAD), 4,4'-methylene diphenyl diisocyanate (MDI), Cloisite 30B (30B), and melamine phosphate (MP). 30B and MP were introduced into the reactant mixture at the initial stage of the esterification between adipic acid and diethylene glycol, so 30B and MP were evenly dispersed in the PAU composites for long period. At temperatures lower than $250^{\circ}C$, the PAU composites were degraded faster than pristine PAU, mainly due to the decomposition of 30B and MP. At higher temperatures, the 30B and MP enhanced the thermal stability of the PAU composites. Compared with the pristine PAU, the thermal decomposition rates of the PAU composites decreased by 13~17%. In air, the residual weights of PAU/30B, PAU/MP, and PAU/30B/MP were 2.4, 2.3, and 7.3 wt% at $700^{\circ}C$, respectively.

Synthesis and Properties of Waterborne Polyurethane Using Epoxy Group (WPUE) (Epoxy를 사용한 수분산 폴리우레탄의 합성 및 물성)

  • Park, Ji-Yeon;Jeong, Boo-Young;Cheon, Jung-Mi;Ha, Chang-Sik;Chun, Jae-Hwan
    • Journal of Adhesion and Interface
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    • v.16 no.1
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    • pp.22-28
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    • 2015
  • In this study, Waterborne polyurethanes (WPU) using Epoxy group were synthesized with polyester polyol, epoxy resin, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), dimethylol propionic acid (DMPA) to improve the hydrolysis resistance and adhesion. In addition, the properties of the synthesized waterborne polyurethane was evaluated through DSC, UTM, adhesion strength. Tg of the synthesized waterborne polyurethane is shown in the vicinity of $-50^{\circ}C$. Tg were increased with as epoxy resin contents increased. The tensile strength was increased as the content of epoxy resin increases, elongation was decreased. Optimum adhesion and hydrolysis-resistance strength were obtained when polyol : epoxy ratio was 99 : 1.

Effect of Molecular Weight on Thermal Behavior of Polyurthanes Containing Mesogen Unit (분자량이 메소겐기를 포함한 폴리우레탄의 열적거동에 미치는 영향)

  • Hong, Sung-Chul;Lee, Woo-Young;Nam, Byeong-Uk;Lee, Sang-Won
    • Elastomers and Composites
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    • v.40 no.3
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    • pp.212-221
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    • 2005
  • Polyurethanes containing mesogen unit (MPU-6) were prepared from 4,4'-diphenylmethane diisocyanate (MDI) and 4,4'-bis(6-hydroxy hexoxy)biphenyl (BP-6) having flexible chain composed of 6 carbons. Intrinsic viscosities of MPU-6s were in the range of $0.23{\sim}0.56 dL/g$. The mesomorphic behaviors of MPU-6 were observed in X-ray and polarizing microscopy analysis. However, MPU-6s demonstrated a 'virtual liquid crystal' behavior, which did not exhibit mesophase on slow heating and slow cooling. MPU-6 having lower molecular weight exhibited higher crystallization rate and melting crystallization temperature due to increased mobility of polymer chains. The increased mobility of polymer chains facilitate the orientation of mesogen units that may act as a nucleating agent.