• Title/Summary/Keyword: MDF

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Reaction Mechanism and Curing Characteristics of Chicken Feather-Based Adhesives and Adhesive Properties of Medium-Density Fiberboard Bonded with the Adhesive Resins (닭털로 제조한 접착제의 반응기작 및 경화 특성과 이를 이용하여 제조한 중밀도섬유판의 접착 특성)

  • Yang, In;Park, Dae-Hak;Choi, Won-Sil;Oh, Sei Chang;Ahn, Dong-uk;Han, Gyu-Seong
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.385-394
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    • 2017
  • In this study, reaction mechanism and curing characteristics of adhesives formulated with NaOH- and $H_2SO_4$-hydrolyzed chicken feather (CF) and formaldehyde-based crosslinkers were investigated by FT-IR and DSC. In addition, adhesive properties and formaldehyde emission of medium-density fiberboards (MDF) applied with the adhesives were measured. CF-based adhesives having a solid content of 40% and over were very viscous at $25^{\circ}C$, but the viscosity reduced to $300{\sim}660m{\cdot}Pa{\cdot}s$ at $50^{\circ}C$. Consequently, the adhesives could be used as a sprayable resin. Through the FT-IR spectra of liquid and cured CF-based adhesives, addition reaction of methylol group and condensation reaction between the functional groups with the use of formaldehyde-based crosslinkers were identified. From the analysis of DSC, it was elucidated for CF-based adhesives to require a higher pressing temperature or longer pressing time comparing to commercial urea-formaldehyde (C-UF) resin. MDF bonded with CF-based adhesives, which was formulated with 5% NaOH-hydrolyzed CF (CF-AK-5%) and PF of formaldehyde to phenol mole ratio of 2.5 (PF-2.5), and pressed for 8 min had higher MOR and IB than those with other CF-based adhesives. MOR and IB of MDF bonded with the CF-based adhesives regardless of formulation type and pressing time were higher than those with C-UF resin. When the values compared with the minimum requirements of KS standard, IB exceeded the KS standard in all formulations and pressing time, but MOR of only MDF bonded with CF-AK-5% and PF-2.5 and pressed for 8 min satisfied the KS standard. What was worse, 24-TS of MDF bonded with all CF-based adhesives did not satisfied the KS standard. However, MOR and 24-TS can be improved by increasing the target density of MDF or the amount of wax emulsion, which is added to improve the water resistance of MDF. Importantly, the use of CF-based adhesives decreased greatly the formaldehyde emission. Based on the results, we reached the conclusion that CF-based adhesives formulated under proper conditions had a potential as a sprayable resin for the production of wood panels.

Manufacture and Performance Evaluation of Medium-density Fiberboard Made with Coffee Bean Residue-Wood Fiber (커피박과 목섬유를 이용한 중밀도섬유판의 제조 및 성능 평가)

  • Yang, In;Lee, Kwang-Hyung;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.293-301
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    • 2013
  • This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

Characterization of Carbonized MDF by Scanning Electron Microscopy and X-ray diffraction (주사전자현미경 및 X선회절법에 의한 탄화 MDF의 특성)

  • Lee, Seon-Hwa;Park, Sang-Bum;Kwon, Sung-Min;Park, Jong-Young;Kim, Nam-Hun
    • Journal of the Korean Wood Science and Technology
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    • v.37 no.3
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    • pp.208-215
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    • 2009
  • As a fundamental study to develop absorbing materials on harmful volatile organic compounds (VOC) such as formaldehyde, structural and crystalline characteristics of MDF carbonized at different temperatures were examined by a scanning electron microscope and an X-ray diffraction method. Fibers in surface layer of MDFs showed more compressed morphology than those in middle layer of MDFs, but the porosity of MDFs increased with increasing the carbonized temperature. The wrinkle shape was frequently surfaces of cell walls was more severe than that at the lumina of cells. The shape of pits in the fibers of carbonized MDFs were hardly changed. The cell walls of MDFs carbonized at $400^{\circ}C$ and over showed an amorphous-like structure without cell layering. X-ray diffratograms from the MDFs carbonized at $400^{\circ}C$ showed a trace of crystalline cellulose. On the other hand, an amorphous diffraction pattern from carbons was obtained with the MDFs carbonized at $1,000^{\circ}C$.

A Study on the Measurement of Back Muscle Fatigue During Dynamic Contraction Using Multiple Parameters (다중 파라메터를 이용한 동적 수축시 허리 근육 피로 측정에 관한 연구)

  • Yoon, Jung-Gun;Jung, Chul-Ki;Yeo, Song-Phil;Kim, Sung-Hwan
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.7
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    • pp.344-351
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    • 2006
  • The fatigue of back muscle in the repetitive lifting motion was studied using multiple parameters(FFT_MDF, RMS, 2C, NT) in this study. Recent developments in the time-frequency analysis procedures to compute the IMDF(instantaneous median frequency) were utilized to overcome the nonstationarity of EMG signal using Cohen-Posch distribution. But the above method has a lot of computation time because of its complexity. So, in this study, FFT_MDF(median frequency estimation based on FFT) algorithm was used for median frequency estimation of back muscle EMG signal during muscle work in uniform velocity portion of lumbar movement. The analysis period of EMG signal was determined by using the run test and lumbar movement angle in dynamic task, such as lifting. Results showed that FFT_MDF algorithm is well suited for the estimation of back muscle fatigue from the view point of computation time. The negative slope of a regression line fitted to the median frequency values of back muscle EMG signal was taken as an indication of muscle fatigue. The slope of muscle fatigueness with FFT_MDF method shows the similarity of 77.8% comparing with CP_MDF(median frequency estimation based on Cohen Posch distribution) method.

Change of Surface Temperature in Woodceramics Made from MDF(I) -Effect of Density and Burning Temperature- (MDF로 제조된 우드세라믹의 표면온도변화(I) -밀도 및 소성온도의 영향-)

  • 오승원
    • Journal of Korea Foresty Energy
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    • v.21 no.1
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    • pp.1-6
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    • 2002
  • The following conclusions were obtained with measuring the surface temperature change of woodceramics which were made of MDF to identify usability of using them as a sub-material for heating system when installing Ondol heating floor. For this purpose, woodceramics were burned at the temperature of $650^{\circ}C$ and $800^{\circ}C$ 1. Surface temperature of woodceramics increased with the increase of density of woodceramics, but no significant difference was detected at the surface temperature when burning temperature was changed. 2. Surface temperature change under given temperature increased as time passed and it showed more increase in temperature at the burning temperature of 80$0^{\circ}C$. 3. Surface temperature change with the change in floor temperature increased u hen floor temperature increased and heating mechanism was fast with increase of measuring temperature.

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The Effect of Water Soluble Polymer on the Flexural Strength and Moisture Sensitivity in MDF Cement Composites (MDF 시멘트 복합재료의 휨강도와 수분민강성에 미치는 수용성 폴리머의 영향)

  • 김태현;최상흘
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.298-304
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    • 1992
  • Flexural strength, microstructure, hydration reaction and moisture sensitivity in macro defect-free (MDF) cement, which basically prepared of high alumina cement (HAC) and hydroxypropyl methylcellulose (HPMC) and polyvinylalcohol (PVA) as water soluble polymer were investigated. Cement composites based on HAC-PVA system were improved in flexural strength than that of HAC-HPMC system especially, the strength of specimens added to 10 wt% of polyvinylalcohol was 160 MPa. These improvements of flexural strength were attributed to not only the effect of water soluble polymer in elimination of macropores (above 100 $\mu\textrm{m}$) and cement grain bridging, but the effect of unhydrate cement as an aggregate. Moisture sensitivity and flexural strength in wet condition of MDF cement composites immersed in water at 80$^{\circ}C$ for 3 days were decreased.

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Terminal Arrangement on MDF for Short Jumpers (MDF 점퍼선 길이 단축을 위한 단자배치에 관한 연구)

  • Lee, I.S.;Chung, B.D.;Kim, C.H.;Lim, Y.B.;Cho, Y.H.;Kim, H.W.
    • Proceedings of the KIEE Conference
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    • 1987.07b
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    • pp.994-998
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    • 1987
  • We calculated the expected length of jumper wires on MDF(Main Distribution Frame) in case of random jumper assignment, and from the calculated results we considered an optimal method of terminal arrangement and terminal expansion for keeping the length of jumper wires short, where MDF is a large frame-work installed in a telephone office for accommodating the terminals which are used for connecting the outside facilities to the inside facilities of the telephone office. We also showed the jumper saving effect in modular frames.

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Evaluation of impact factors on emission rate of formaldehyde from MDF based on chamber tests (챔버실험을 통한 MDF에서의 포름알데히드 방출의 영향인자 평가)

  • Yoo, Bok-Hee;Kim, Gi-In
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2009.04a
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    • pp.204-207
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    • 2009
  • The purpose of this study was to evaluation of impact factors, which are temperature and relative humidity on formaldehyde emission from MDF(Medium Density Fiberboard). The test was carried out at 4 specimens that were different of temperature and humidity by using small chamber system. Formaldehyde was sampled and analyzed by HPLC. The results of this study were as follows; 1) When the temperature increased from 25 to $35^{\circ}C$ at 50%, the emission rate of formaldehyde increased 1.0-1.6 times. 2) When the RH increased from 50% to 80% at $25^{\circ}C$, the emission rate of formaldehyde decreased 0.6 times. 3) The enhancement effect of temperature on Formaldehyde under RH of 50% was more significant than under RH of 80%.

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Improvement of Thickness in White Duplex Board by Utilization of Defibrated Fibers (1) - Utilization of Defibrated Fibers - (백판지의 두께 증대를 위한 목질섬유의 이용 (1) - 목질섬유의 이용 -)

  • Seo, Yung Bum;Kim, Hyun Jun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.34-40
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    • 2014
  • Wood fibers for medium density fiberboard (MDF) was used in the filler layer of the white duplex board for increasing thickness and bulk of the board. The MDF fibers and the old corrugated container (OCC) furnish were refined, and mixed together to form paperboard. At optimum mixing ratios and refining degrees, stiffness and tensile strength of the MDF fiber-containing board were higher than those of the board with 100% OCC. It was found that there was possibility to reduced basis weight of the filler layer down to 90% of the all OCC furnish by judicious selection of the mixing ratio and the refining method of the MDF fibers. Drainage rate increase and potential drying energy savings were additional benefits.

Characteristics of the Fatigue Index in EMG Power Spectrum Analysis During Isokinetic Exercise (등속성 운동 시 근전도 주파수 분석에서 얻은 피로지수의 특성)

  • Won, Jong-Im;Cho, Sang-Hyun;Yi, Chung-Hwi;Kwon, Oh-Youn;Lee, Young-Hee;Park, Jung-Mi
    • Physical Therapy Korea
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    • v.8 no.3
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    • pp.11-26
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    • 2001
  • In rehabilitation programs involving muscle re-education and endurance exercise, it is necessary to confirm when fatigue occurs. It is also necessary to quantify fatigue, to confirm whether the muscle has been exercised sufficiently. In general, as fatigue occurs, the force-generating ability of the muscle is reduced. If the median frequency (MDF) obtained from electromyogram (EMG) power spectrum is correlated highly with work, then the timing and degree of fatigue may be confirmed. This study examined the relationship between work and MDF obtained from the EMG power spectrum during repetitive isokinetic exercise. Surface EMG signals were collected from biceps brachii and vastus lateralis of 52 normal subjects (26 males, 26 females) at $120^{\circ}/sec$ and $60^{\circ}/sec$ while performing an isokinetic exercise. The exercise was finished at 25% of peak work. MDF data was obtained using a moving fast Fourier transformation (FFT), and random noise was removed using the inverse FFT, then a new MDF data was obtained from the main signal. There was a high correlation between work and MDF during repetitiv isokinetic exercise in the biceps brachii and vastus lateralis of males and the biceps brachii of females (r=.50~.77). However, there was a low correlation between work and MDF in the vastus lateralis of females (r=.06~.19).

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