• Title/Summary/Keyword: MAP Crystallization

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Determining an Optimal Low Temperature Polycrystalline Silicon Crystallization Technology of LCD using Patent Map and AHP (특허맵과 AHP를 활용한 최적의 LCD 저온폴리실리콘 결정화 기술 선정)

  • KIM, Kwan Yeoul;Lee, Jang Hee
    • Knowledge Management Research
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    • v.12 no.1
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    • pp.39-52
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    • 2011
  • Many LCD manufacturers continue to develop the technologies of LCD manufacturing processes for the reduction of production cost, power consumption and high-resolution. The LTPS (Low Temperature Polycrystalline Silicon) crystallization technology is important for rearranging the internal structure of liquid crystal grain by adding certain energy to amorphous silicon and turning it into poly-silicon in order to manufacture LCD with better performance. We consider 14 existing technologies of LTPS crystallization in the LCD manufacturing and present an intelligent analysis methodology using patent map and AHP (Analytic Hierarchy Process) analysis for determining an optimal LTPS crystallization technology. By using patent map analysis, we easily understand the development process and mega-trend of LTPS crystallization technologies and their relationship. By using AHP analysis, we evaluate 14 LTPS technologies. Through the use of proposed methodology, we determine the Continuous Wave Laser Lateral Crystallization technology as an optimal one.

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Anaerobic Treatment of Leachate Solubilized from Thermal Hydrolysis of Sludge Cake (하수슬러지 케이크 열수분해 탈리액의 혐기성 분해 특성)

  • Kang, Ho;Oh, Baik-Yong;Shin, Kyung-Sook
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.10
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    • pp.583-589
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    • 2015
  • This study was performed to evaluate the feasibility of anaerobic pretreatment for the leachate solubilized from thermal hydrolysis of sewage sludge cake. Overall process for the treatment of sludge cake consists of thermal hydrolysis, crystallization of magnesium, ammonium, and phosphate (MAP) for the leachate and anaerobic digestion of supernatant from MAP crystallization. The experimental evidence showed that the optimum ratio of Mg : P for the struvite crystallization of leachate solubilized from thermal hydrolysis of sludge cake was 1.5 to 1.0 as weight basis at the pH of 9.5. With this operational condition, the removal efficiencies of ammonia nitrogen and phosphorous achieved 50% and 97%, respectively. The mesophilic batch test showed that the ultimate biodegradability of the supernatant from MAP crystallization reached 63% at S/I ratio of 0.5. The readily biodegradable fraction of 90% ($S_1$) of the MAP supernatant BVS (Biodegradable Volatile Solids, $S_0$) degraded with $k_1$ of $0.207day^{-1}$ for the initial 17 days where as the rest slowly biodegradable fraction ($S_2$) of 10% of BVS degraded with $k_2$ of $0.02day^{-1}$ for the rest of the operational period. Semi-Continuously Fed and Mixed Reactor (SCFMR) was chosen as one of the best candidates to treat the MAP supernatant because of its total solids content over 6%. Maximum average biogas production rates reached 0.45 v/v-d and TVS removal efficiency of 37~41% was achieved at an hydraulic retention time (HRT) of 20 days and its corresponding organic loading rate (OLR) of 1.43 g VS/L-d.

Effects of Microwave Irradiation on the Composition of Swine Manure and Crystallization of MAP (극초단파 조사가 돈분뇨의 성상과 MAP 결정화 반응에 미치는 영향)

  • Cho, Joon-Hee;Ra, Chang-Six
    • Journal of Animal Science and Technology
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    • v.51 no.1
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    • pp.75-80
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    • 2009
  • Composition changes of swine manure and the effects on MAP ($MgNH_4PO_46H_2O$) crystallization by microwave irradiation were examined. The concentration of ${PO_4}^{3-}$ was increased within a fixed period of time and then decreased, but $NH_4$-N was reduced continuously during microwave irradiation. Concentration of ${PO_4}^{3-}$ was started to reduce just from the point of foam formation during microwave irradiation, and the temperature at that time was always $49^{\circ}C$ irrespectively to microwave irradiation rate. Inorganic carbon was reduced with microwave irradiation, but soluble organic carbon (TOCs) was increased proportionally. Crystallization rate under conditions of non-microwave irradiation, irradiation up to $93^{\circ}C$ and $48^{\circ}C$ was 87.8%, 87.3% and 98.5%, respectively, showing 10% enhancement when irradiated up to $48^{\circ}C$. However, removal efficiency of ammonia nitrogen was proportional to the microwave irradiation rate or duration, obtaining 2.5%, 4.5% and 10.2%, respectively. Based on these results, it would be a useful strategy to irradiate microwave up to $49^{\circ}C$ to enhance MAP crystallization rate by changing the ionic pattern of nutrients in the manure. Meanwhile, provision of enough microwave irradiation rate might be needed to achieve high $NH_4$-N removal.

A Study on the Phosphorus Resources Recovery using the MAP + PACI (Ca과 응집제를 보완한 MAP법을 이용한 폐수로부터의 인 자원 회수에 관한 연구)

  • Kim, Dong-Ha
    • Journal of Korean Society of Water and Wastewater
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    • v.21 no.3
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    • pp.273-278
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    • 2007
  • Modern society has moved from a phosphorus recycling loop, where animal manure and human wastes were spread on farming land to recycle nutrients, to a once-through system, where phosphates are extracted from mined, non-renewable phosphate rock and end up either in landfill(sewage sludge, incinerator ash) or in surface waters. In this research, crystallization of nitrogen and phosphate with natural sources of $Mg^{2+}$ in synthetic water was tested. The operational parameters of pH, mixing time, and the magnesium molar ratio were investigated to find optimal conditions of the MAP precipitation using synthetic wastewater. The removal efficiency of phosphate increased with pH up to 11. By MAP precipitaiton of the synthetic waste water, 94% of the phosphate were eliminated at pH 11. It was found that at least 10 minutes mixing time was required and 20 minutes mixing time was recommended for efficient phosphate removal. High efficiency removal of phosphate was possible when the magnesium molar ratio was 1.0~2.0. The comparative study of different magnesium sources showed that coagulants (PAC) was the more efficient sources than only magnesium. The result showed that 97% of phosphate removal. In conclusion, coagulants (PAC) induced crystallization of struvite and hydroxyapatite was shown to be a technically viable process that could prove cost effective for removing phosphate in wastewater.

Recovery of phosphorus from waste activated sludge by microwave heating and MAP crystallization (잉여 슬러지의 마이크로웨이브 가온과 MAP 결정화를 이용한 인산염 회수)

  • Ahn, Johwan
    • Journal of Korean Society of Water and Wastewater
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    • v.33 no.4
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    • pp.291-297
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    • 2019
  • Phosphorus is a vital resource for sustaining agriculture and nutrition, but a limited non-renewable resource. Thus, the recovery of phosphorus from waste activated sludge(WAS) was attempted by microwave heating and magnesium ammonium phosphorus(MAP) crystallization. Polyphosphate-accumulating organisms(PAOs) in WAS release phosphate from the cell when they are exposed to high temperature environments. Microwave heating caused phosphorus and ammonia to release from WAS. The amount was increased with increasing temperature, showing that 88.5% of polyphosphate present in the cells were released in the form of phosphate at $80^{\circ}C$. A similar result was also observed in the release of ammonia. On the other hand, both phosphorus and ammonia were crystallized with magnesium, and then was harvested as MAP. Phosphorus recovery rate reached almost 97.8%, but the ammonia was about 13.4%. These results cleary indicate that phosphorus could be recovered from WAS using a physiological trait of PAOs. Heavy metal analyses also show that the MAP crystal is useful and safe as a phosphorus fertilizer.

Removal Characteristics of Nitrogen and Phosphorus by Struvite Crystallization using Converter Slag as a Seed Crystal (제강전로슬래그를 정석재로 이용한 Struvite 정석반응에 의한 질소와 인의 제거특성)

  • Yim, Soo-Bin
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.9
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    • pp.879-886
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    • 2010
  • This study investigated the removal characteristics of highly concentrated $NH_4$-N and $PO_4$-P by struvite crystallization using converter slag as a seed crystal. The optimal pH range for removal and recovery of $NH_4$-N and $PO_4$-P by struvite crystallization was measured to be 8.0~8.75, in which total removal efficiencies for $NH_4$-N and $PO_4$-P by struvite precipitation and crystallization were 34.3~61.0% and 91.0~96.2%, respectively. The maximum removal efficiencies for $NH_4$-N and $PO_4$-P by struvite crystallization were 29.4% at pH 8.5 and 65.1% at pH 8.0, respectively. The removal efficiency of $NH_4$-N by struvite crystallization decreased with increasing calcium ion concentration. The analysis results of SEM, EDS and XRD exhibited that $NH_4$-N and $PO_4$-P in meta-stable region of struvite crystallization could be eliminated through formation of magnesium ammonia phosphate (MAP) and hydroxyapatite (HAp) on seed crystals by struvite precipitation and crystallization.

Recovery of high quality external carbon sources using crystallization from pretreated excess activated sludge by alkali and ozone (알칼리-오존 동시 전처리된 잉여슬러지로부터 결정화를 이용한 고품질 외부탄 소원 회수)

  • Seo, In S.;Kim, Hong S.;Kim, Byung G.;Kim, Youn K.
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.6
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    • pp.641-646
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    • 2008
  • In this research, recovery of high quality organics from excess activated sludge and its potential as a external carbon sources for BNR process was studied. By simultaneous treatment of alkali and ozone, TSS concentration was reduced by 32%, and RBDCOD fraction was increased by 76.2%, and major constitute of produced organic were acetic acid and propionic acid. Also, nitrogen and phosphorus were greatly solubilized. However, because acid-hydrolyzable phosphorus(AHP) was major part of solubilized phosphorus, $NH_4{^+}-N$ and $PO_4{^3}-P$ concentration were insufficient for effective formation of crystal like as MAP(Magnesium Ammonium Phosphate) and hydroxyapatite. By placing BPR reactor before alkali-ozone treatment reactor, $PO_4{^3}-P$ concentration in pretreated sludge was increased by 1.8 times, and improved potential of phosphorus recovery by crystallization. In experiment of crystallization, hydroxyapatite formation was more easily applied than MAP. By hydroxyapatite formation, $SCOD/PO_4-P$ ratio was greatly increased from 32.7 at control to 141.9 at $Ca^{2+}/PO{_4}^{3-}-P$ mole ratio of 2.4. The results based on this study indicated that the proposed system configuration has potential to reduce the excess sludge production, to recover phosphorus in usable forms as well as utilize organics as a external carbon source in BNR process.

Phosphorus Release from Waste Activated Sludge by Microwave Heating (마이크로웨이브를 이용한 잉여 슬러지 가온과 인산염 방출)

  • Ahn, Johwan;Yang, Hoiweon;Kim, Jangho;Min, Sungjae;Kim, Junghwan
    • Journal of Korean Society on Water Environment
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    • v.33 no.4
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    • pp.387-393
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    • 2017
  • A chemical batch tests were conducted to evaluate if microwave heating enhances phosphorous release from waste activated sludge (WAS) at pH 2.5, 5, 7, 9 and 11. Polyphosphate-accumulating organisms have a unique physiological feature, which releases intracellular polyphosphate granules when they are exposed under high temperature environments. Microwave irradiation was found to encourage large amount of phosphorus release from WAS, depending on pH and temperature conditions. Most of phosphorus was released below $59^{\circ}C$ within 30 min. A marked increase in phosphorus release was observed under alkaline or acidic conditions. However, based on control tests for phosphorus release under different pH conditions without microwave heating, the largest amount of phosphorus released by microwave irradiation was found at pH 7, followed by 5, 9, 11. On the other hand, crystallization was conducted to obtain magnesium ammonium phosphate (MAP) from phosphate released by microwave heating at pH 7. X-ray diffraction analysis confirmed that the recovered crystalline materials were MAP. MAP is an environmentally friendly fertilizer, which slowly releases ammonia and phosphorus in response to the demand of plant root. Thus, the recovered MAP as a phosphate fertilizer is fully expected to play a important role in the reduction of agricultural non-point pollution.

Relationship of Magnesium Source and MAP Crystallization Efficiency (마그네슘 공급원과 MAP 결정화 효율과의 관계)

  • Ahn, Johwan
    • Journal of the Korea Organic Resources Recycling Association
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    • v.30 no.1
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    • pp.33-39
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    • 2022
  • Batch experiments were conducted to find out the effects of various types of magnesium compounds on phosphorus recovery by magnesium ammonium phosphate (MAP) crystallization. The phosphorus recovery from the centrate of anaerobic digested sludge was performed using magnesium chloride, magnesium hydroxide and magnesium oxide under different pH (7.5, 8.0 and 8.5) and Mg/P molar ratio (1.0, 1.5, 2.0, 2.5) conditions. The phosphorus recovery rate increased with increasing pH and Mg/P molar ratio in all magnesium compounds. At pH 7.5, magnesium oxide showed the highest phosphorus recovery rate, followed by magnesium hydroxide and magnesium chloride. However, at pH 8.5, more than 90% of phosphorus recovery rate was obtained in all Mg/p molar ratios. Thus, it is expected that magnesium hydroxide and magnesium oxide are able to replace magnesium chloride as a magnesium source in terms of phosphorus recovery efficiency and cost.

Feasibility of Phosphorus Recovery from Biological Livestock Wastewater Treatment Plant (생물학적 축산분뇨처리시설에서 인 회수의 가능성 평가)

  • Ahn, Johwan;Kim, Jangho;Min, Sungjae
    • Journal of Korean Society on Water Environment
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    • v.32 no.4
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    • pp.343-348
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    • 2016
  • A chemical sequencing batch reactor was operated to test the feasibility of nutrient recovery from a biological livestock wastewater treatment plant. Both phosphate and ammonia could be successfully recovered as magnesium ammonium phosphate (MAP) crystals. The contents of TP and TN in the recovered MAP crystals were 26.2% and 4.0%, respectively. Zn, Cr and Ti were identified in the crystals, but the contents remained below the Korean standard for an organic fertilizer. Chemical analyses confirmed that the MAP crystals could be useful phosphate fertilizers. On the other hand, the results of physical analyses using an X-ray diffractometer and an energy dispersive X-ray spectrometer strongly suggested that crystalline materials like magnesium potassium phosphate (KMP) and hydroxyapatite (HAP) were also formed during the MAP crystallization, depending on the availability of K+ and Ca2+.