• Title/Summary/Keyword: MAO(Micro-Arc-Oxidation)

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Preparation and Impurity Control of the BaTiO3 Coatings by Micro Arc Oxidation Method

  • Ok, Myeong-Ryul;Kim, Ji Hye;Oh, Young-Joo;Hong, Kyung Tae
    • Corrosion Science and Technology
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    • v.5 no.4
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    • pp.149-152
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    • 2006
  • $BaTiO_3$ coatings were prepared by micro arc oxidation (MAO) method. Only $Ba(OH)_2$ was dissolved in the electrolyte and process time was less than 30 min. Commercial purity $Ba(OH)_2$ (97%) containing $BaCO_3$ as impurity was used in preparing the electrolyte. XRD showed that the coating was composed of largely $BaTiO_3$, and in some process conditions, small quantity of impurity, $BaCO_3$, was characterized in the coating layer. The quantity of $BaCO_3$ could be controlled to negligible quantity by regulating the applied voltage and duration time of the MAO process.

Investigation About Surface Microstructure of Aluminum with Change of Voltage, a Period of Treatment and Density of Electrolyte in Micro-Arc Oxidation Treatment (MAO(Micro-Arc Oxidation) 공정 중 인가 전압, 반응 시간, 전해액 농도에 따른 알루미늄의 표면 미세조직 평가)

  • Yeo, In-Chul;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.18 no.6
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    • pp.575-582
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    • 2011
  • MAO(Micro-Arc Oxidation) method was used to make $Al_2O_3$ surface on 6063 Al specimen. This study was focused on an influence of voltage, density of electrolyte and a period of treatment on the change of surface microstructure by using SEM(Scanning Electron Microscope), EDS(Energy Dispersive X-ray Spectroscopy). The microstructure shows higher roughness and thicker oxidized layer with increase of voltage and maintaining period of treatment. The density of electrolyte affected a formation of more dense surface and increase of a oxidized layer.

Effects of Electrolyte Concentration and Relative Cathode Electrode Area Sizes in Titania Film Formation by Micro-Arc Oxidation

  • Lee, Yong-K.;Lee, Kang-Soo
    • Corrosion Science and Technology
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    • v.9 no.4
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    • pp.171-174
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    • 2010
  • MAO (micro-arc oxidation) is an eco-friendly convenient and effective technology to deposit high-quality oxide coatings on the surfaces of Ti, Al, Mg and their alloys. The roles of the electrolyte concentration and relative cathode electrode area sizes in the grown oxide film during titanium MAO were investigated. The higher the concentration of the electrolyte, the lower the $R_{total}A$ value. The oxide film produced by the lower concentration of the electrolyte is thinner and less uniform than the film by the higher concentration, which is thick and porous. The cathode area size must be bigger than the anode area size in order to minimize the voltage drop across the cathode. The ratio of the cathode area size to the anode area size must be bigger than 8. Otherwise, the cathode will be another source for voltage drop, which is detrimental to and slows down the oxide growth.

Surface Morphological Properties of Micro-arc Oxidation Coating on Al6061 Alloys using Unipolar Pulse (Unipolar pulse를 이용하여 형성된 Al6061 합금 표면의 MAO 코팅의 표면 구조에 대한 연구)

  • Kim, Nam-youl;Park, Seung-Ho;Park, Ki-Youg;Choi, Jin-Sub
    • Journal of the Korean institute of surface engineering
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    • v.50 no.5
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    • pp.421-426
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    • 2017
  • Herein, we investigated surface morphological characteristics of anodic films on Al6061 alloy prepared by unipolar pulsed Micro-arc oxidation (MAO) in a mixed solution of $Na_2SiO_3$ + KOH. The number and size of pores as well as craters on anodic alumina surface were studied as a function of different voltages, duty cycles and applied anodic current densities. The morphological characteristics of all samples were investigated by scanning electron microscopy, conforming that the most uniform surface morphology of MAO films on Al1050 alloy was obtained at high applied current density with low duty cycle.

Influence of MAO Conditions on TiO2 Microstructure and Its Photocatalytic Activity (MAO 공정 변수가 TiO2 산화피막의 구조 및 광촉매 특성에 미치는 영향)

  • Kim, Jeong-Gon;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.19 no.3
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    • pp.196-203
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    • 2012
  • $TiO_2$ was successfully formed on a Ti specimen by MAO (Micro-Arc-Oxidation) method treated in $Na_3PO_4$ electrolyte. This study deals with the influence of voltage and working time on the change of surface microstructure and phase composition. Voltage affected the forming rate of the oxidized layer and surface microstructure where, a low voltage led to a high surface roughness, more holes and a thin oxidized layer. On the other hand, a high voltage led to more dense surface structure, wider surface holes, a thick layer and fewer holes. Higher voltage increases photocatalytic activity because of better crystallization of the oxidized layer and good phase composition with anatase and rutile $TiO_2$, which is able to effectively separate excited electrons and holes at the surface.

Evaluation of Structural characteristic and corrosion resistance of anodic film depending on the concentration of Sodium Silicate on the AZ31B Magnesium Alloy by MAO process (AZ31 마그네슘 합금의 MAO(micro-arc oxidation) 처리 시 첨가 되는 $Na_{2}SiO_{3}$의 농도에 따른 양극피막의 구조 및 부식특성 평가)

  • Lee, Dong-Gil;An, Yun-Mo;Kim, Yong-Hwan;Jeong, Won-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.221-222
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    • 2009
  • AZ31 마그네슘 합금에 AC 전류를 인가하여 MAO(micro-arc oxidation) process로 양극산화 할 때 알카리 전해액에 첨가되는 sodium silicate(Na2SiO3)의 농도에 따라 형성되는 양극 피막의 구조와 부식특성을 평가하였다. 전해질의 조성은 10g/1 KOH와 4g/1 KF 혼합 전해액에 sodium silicate를 (5, 10, 20, 40, 80)g/1로 달리하여 첨가한 후 $40mA/cm^2$의 전류밀도로 20분간 MAO 처리한 후 양극피막의 조직을 SEM, XRD, EPMA를 이용하여 분석하였고 동전위 분극시험으로 부식 거동을 평가하였으며 micro-vickers 경도계를 이용하여 단면의 경도를 측정하였다.

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Effect of Potassium Permanganate on Corrosion Behavior of Magnesium Alloy Prepared by Micro-Arc Oxidation (마이크로 아크 산화처리된 마그네슘 합금의 부식특성에 미치는 과망간산칼륨의 영향)

  • Ko, Young Gun;Lee, Kang Min;Shin, Ki Ryong;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.48 no.8
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    • pp.724-729
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    • 2010
  • The effect of potassium permanganate ($KMnO_4$) in an electrolyte on the corrosion performance of magnesium alloy coated by micro-arc oxidation (MAO) has been investigated in this study. For this purpose, MAO coating was carried out on the present sample under AC condition in an alkaline silicate electrolyte with and without $KMnO_4$. Irrespective of the addition of $KMnO_4$, it was found from structural observation that the ceramic coating layers consisted of inner and outer layers. In the sample processed in the electrolyte with $KMnO_4$, the outer layer became dense and even contained a number of $Mn_2O_3$ atoms, resulting in high corrosion resistance. Based on the results of a potentiodynamic polarization test, it was confirmed that the coating layer formed in the electrolyte with $KMnO_4$exhibited better corrosion resistance than that without $KMnO_4$. The high corrosion resistance of the MAO-treated magnesium alloy was explained in relation to the equivalent circuit model.

A study of Micro-arc oxidation process on AZ91D magnesium alloys (AZ91D 마그네슘합금에 대한 MAO 표면처리 연구)

  • Im, Jin-Hwan;Son, Ho-Sang;Yu, Jae-In;Yu, Jae-Yong;Kim, Jin-Hui
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.126-127
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    • 2007
  • AZ91D 마그네슘합금상에 MAO방법을 통한 산화막 성장에 관해 연구하였다. 주요 처리조성물은 NaOH, $Na_3\;C_6H_5O_7$, $Na_4\;P_2\;O_7$이며, 양극에 Mg 샘플을, 음극에 스텐레스 플레이트를 고정하여 설치후 인가전압 50V, 2분간에 걸쳐 Mg 표면에 Micro arc에 의한 산화막이 성장되었다. 산화막 측정 결과 20회 시행후 평균 15.5um 두께를 가졌으며, 막 성장후 표면은 균일하였으며, 밝은 갈색을 띄었다. 염수농도 5%의 염수분무테스트에서는 72시간 경과후에도 5%이내의 우수한 내부식성을 보였다.

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Effects of Nitrate Electrolyte as the MAO process for Ceramic Coating treatments of AZ31 alloy (MAO법을 이용한 산화피막처리에서 질산염 전해액성분 첨가에 따른 AZ31합금의 표면코팅 특성)

  • Cho, Young-Hee;Jang, Kyong-Soo;Park, Sei-He;Lee, Ho-Jeong;Lee, Tae-Haeng
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.10
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    • pp.4365-4370
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    • 2012
  • AZ31 Mg alloy were coated by Macro Arc Oxidation(MAO) with 3 types of electrolyte and various coating times at 4A/$cm^2$. The Surface morphology of coatings became lager pores and surface crack initiated as the coating time increased. The thickness and micro-hardness of coatings increased as the coating time increased. also. The phase of coatings on AZ31 alloy consisted of MgO, $Mg_2SiO_4$ and $MgAl_2O_4$ oxides. The salt spray corrosion resistance of coated AZ31 alloys revealed excellent corrosion resistance in 5% NaCl solution for 168hr.

Effect of OH- Concentration on the Mechanical and Microstructural Properties of Microarc Oxidatoin Coating Produced on Al7075 Alloy

  • Ur Rehman, Zeeshan;Lee, Dong-Gun;Koo, Bon Heun
    • Korean Journal of Materials Research
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    • v.25 no.10
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    • pp.503-508
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    • 2015
  • In this work, ceramic coatings were prepared on Al7075 aluminum alloy using microarc oxidation (MAO) process in a silicate-fluoride based electrolyte solution. The effect of $OH^-$ concentration, by adding NaOH to the solution on the microstructural and mechanical properties of the coating was investigated. Surface morphology and cross sectional view of the coating was analyzed using SEM while XRD was used to examine the phase compositions of the coatings. From XRD ${\alpha}-Al_2O_3$ phase was found to be increased by adding NaOH to the electrolyte. Thereby, the hardness and the wear properties of the MAO coatings were found to be superior to those of the coatings prepared without NaOH addition or with amount maximum than 2 g/l NaOH. Moreover, the morphology of the coatings was transformed form nodule-based cluster to crater based structure with the addition of NaOH to the MAO electrolyte solution.