• Title/Summary/Keyword: Lubrication System

Search Result 482, Processing Time 0.029 seconds

Numerical Analysis of the Piston Secondary Dynamics in Reciprocating Compressors

  • Kim, Tae-Jong
    • Journal of Mechanical Science and Technology
    • /
    • v.17 no.3
    • /
    • pp.350-356
    • /
    • 2003
  • In this study, a numerical analysis for the piston secondary dynamics of small refrigeration reciprocating compressors is performed. In general, the length of cylinder in this class of compressors is shortened to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder wall is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the piston dynamics, the variation in bearing length of the piston and all corresponding forces and moments are considered in order to determine the piston trajectory, velocity and acceleration at each step. A Newton-Raphson procedure was employed in solving the secondary dynamic equations of the piston. The developed computer program can be used to calculate the entire piston trajectory and the lubrication characteristics as functions of crank angle under compressor running conditions. The results explored the effects of some design parameters and operating conditions on the stability of the piston, the oil leakage, and friction tosses.

SUPERLUBRICITY IN CARBON FILMS

  • Erdemir, Ali
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2002.10b
    • /
    • pp.163-164
    • /
    • 2002
  • This paper describes a new carbon film that afford superlubricity (i.e, friction coefficients of 0.001- 0.005) and superlow wear rates (i.e., $10^{-11}-10^{-10}mm^3/N.m$) to sliding metallic and ceramic surfaces, when tested in inert test environments. The wear life of these films are more than 1000 km even under very high contact pressures (i.e., 1-3 GPa) and at a wide range of sliding velocities (i.e., 0.1 to 2 m/s). They are produced in a plasma enhanced chemical vapor deposition system at room temperature using highly hydrogenated gas discharge plasmas. Extensive research has shown that films grown in highly hydrogenated gas discharge plasmas (i.e., hydrogen-to-carbon ratio of 6 and above) provide superlow friction and wear coefficients. In full paper, specific conditions under which superlubricity can be achieved in carbon films will be discussed.and a mechanistic model will be proposed to explain the superlubricity of new carbon films.

  • PDF

Measuring Convective Heat Transfer Coefficient Around a Heated Fine Wire in Cross Flow of Nanofluids (나노유체의 수직유동 속에 놓인 가는 열선주위의 대류열전달계수 측정)

  • Lee, Shin-Pyo
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.32 no.2
    • /
    • pp.117-124
    • /
    • 2008
  • Recent researches on nanofluids have mainly focused on the increase of thermal conductivity of nanofluids under static condition. The ultimate goal of using nanofluids, however, is to enhance the heat transfer performance under fluid flow. So it has been highly necessary to devise a simple and accurate measuring apparatus which effectively compares the heat transfer capability between the base and nanofluids. Though the convective heat transfer coefficient is not the complete index for the heat transfer capability, it might be one of useful indications of heat transfer enhancement. In this article, the working principles of experimental system for convective heat transfer coefficient around a heated fine wire in cross flow of nanofluids and its application example to three samples of nano lubrication oils are explained in detail.

An Experimental Study on the Dewatering from the Waste Lubrication Oil by Vacuum Evaporation (진공 증발에 의한 폐윤활유 속의 수분 제거에 관한 실험적 연구)

  • 정상현;박성제;홍원석;김용진;구경회
    • Journal of Energy Engineering
    • /
    • v.12 no.3
    • /
    • pp.216-222
    • /
    • 2003
  • An experimental study on the characteristics of a dewatering due to vacuum evaporation in the waste lubrication oil were performed using a lab scale system. Evaporation characteristics were investigated for various performance factors. Results of evaporation characteristics as a function of vacuum pressure, oil temperature, initial water concentration, and nozzle type were obtained. Increasing the oil temperature and altering the nozzle type were found to increase the evaporation rate without increasing vacuum pressure requirement. The best performance is achieved for the nozzle which made porous material.

Analysis of Short Squeeze Film Damperswith Electro-Rheological Fluids (무한 소폭 전기유변 스퀴즈 필름 댐퍼 해석)

  • 정시영
    • Tribology and Lubricants
    • /
    • v.11 no.1
    • /
    • pp.5-11
    • /
    • 1995
  • This paper addresses the lubrication analysis of a short squeeze film damper operating with electro-rheological (ER) fluids which have large and reversible changes in yield shear stresses with respect to an applied electric field. The ER fluids are assumed to be modeled as Bingham fluids. The governing lubrication equation for the ER short squeeze film damper is developed on the basis of a Bingham fluid model, and the equation is subsequently solved in order to investigate the effects of the ER fluids on the damping capability of the damper. It is shown that a substantial increase in damping (both direct and cross coupled) is accomplished by increasing the yield shear stress of the ER fluids. This significant improvement of the damping capability suggests that the ER short squeeze film damper could be very effective for reducing the vibration and controlling the critical speeds of a rotor system.

Optimum Design of Hermetic Compressor Joumal Bearing with Alternative Refrigerant Application (대체냉매 적용에 따른 밀폐형 압축기 저널베어링의 최적설계)

  • 이규한;김정우;이장희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1998.04a
    • /
    • pp.218-227
    • /
    • 1998
  • Present study is undertaken to optimize the lubrication reliability and frictional loss of the dynamically-loaded journal bearing in hermetic reciprocating compressor with alternative refrigerant R600a application. Thermodynamic and dynamic analysis has been conducted to investigate cylinder pressure variations by substitution alternative refrigerant R600a for R12. The modeling of the dynamics of the compressor mechanism has been performed with lumped mass method. A mathematical model is developed for analyzing the dynamics of the journal bearing system with the mobility method. It takes into account the effects of the refrigerant species, aspect ratio, clearance ratio and surface roughness. A corresponding computer program is described which enables to obtain the minimum film thickness and frictional loss. Design optimization is graphically performed by parametric studies of the aspect ratio and clearance ratio.

  • PDF

Lubrication Effect of Liquid Nitrogen in Cryogenic Machining Friction on the Tool-chip Interface

  • Jun Seong-Chan
    • Journal of Mechanical Science and Technology
    • /
    • v.19 no.4
    • /
    • pp.936-946
    • /
    • 2005
  • The liquid nitrogen as an environmentally safe coolant has been widely recognized in cryo­genic machining, its function as a lubricant is plausible due to its chemical inertness, physical volatility and low viscosity. Since a reduced friction is a direct witness of the lubrication effect from a tribological viewpoint, this paper presents an evaluation of the apparent friction coefficient on the tool-chip interface in cryogenic cutting operations to prove and characterize the lubricity of LN2 in cryogenic machining. The cryogenic cutting technology used in this study is based on a cooling approach and liquid nitrogen delivery system which are intended to apply liquid nitrogen in well-controlled fine jets to selectively localized cutting zones and to penetrate liquid nitrogen to the tool-chip interface. It has been found that the apparent friction coefficient can be significantly reduced in cryogenic machining, depending on the approach of liquid nitrogen delivery.

Diagnosis on the Clearance of Rotating Machinery Using Correlation Dimension (상관차원을 이용한 회전기계의 간극 진단)

  • Park, Sang-Moon;Choi, Yeon-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.15 no.7 s.100
    • /
    • pp.781-787
    • /
    • 2005
  • The correlation dimension can provide some intrinsic Information of an underlying dynamic system by reconstructing measured nonlinear time series. The vibration signals measured from a rotor with different clearance sizes between shaft and bushing were analyzed using the correlation dimension. The results showed that the correlation dimension can identify the size of the clearance of a rotor and the lubricating condition, which can not be analyzed by frequency spectrum or wavelet. The magnitude of the correlation dimension became smaller as the clearance larger and as the lubrication condition better.

Failure Study of Tribological Characteristics in Automotive Auto Transmissions (자동차 자동변속기의 트라이볼로지 특성에 관련한 고장사례 연구)

  • Lee Il Kwon;Jeon Yun Su;Kim Chung Kyun;Cho Seung hyun;Kim Han Goo;Ko Young Bae
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2003.11a
    • /
    • pp.235-240
    • /
    • 2003
  • Auto transmission system is composed by torque converter. clutch, brake, planetary goat and valve body controlling oil pressure. In the automatic transmission, the most largest influence elements are torque converter and clutch for oil performance. In this piper I studied failure of tribology causing sealing poor of the acting parts, leakage of the oil pressure and poor of the lubrication.

  • PDF

The Analysis of Shaft Center Locus in the Refrigeration & Air-conditioning Rotary Compressor (냉동.공조용 로터리 콤프레서의 축심궤적 해석)

  • 조인성;장원수;김진문;김동우;오석형;정재연
    • Tribology and Lubricants
    • /
    • v.12 no.2
    • /
    • pp.65-73
    • /
    • 1996
  • Rapid increase of Refrigeration and Air conditioning system in modem industries brings attention to the urgency of core technology development in the area. This paper presents theoretical investigation of the lubrication characteristics of rotary compressor for refrigeration and air conditioning. In order to analyze the lubrication characteristics of the main & sub bearing of rotary compressor, the bearing force and locus of shaft center are analyzed by the dynamic analysis of rotary compressor and numerical analysis of Reynolds equation as the operating condition is changed in various ways. In this paper, we used the Runge-Kutta method for the dynamic analysis of rotary compressor and the SOR (Successive OverRelaxation) method for the numerical analysis of Reynolds equation. The result shows that the operating condition of sub bearing is severer than that of main bearing, and eccentricity ratio grows as the bearing force increases. It is believed that the result can be applied to the design of alternative refrigerant rotary compressor.