• Title/Summary/Keyword: Lubricating oil flow

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A Study on the Flow Characteristic of Lubrication Oil System in Manual Transmission System for Large Commercial Vehicle (대형 상용차용 수동변속기내 윤활시스템의 유동특성에 관한 연구)

  • Yi, Chung-Seob;Suh, Jeong-Se;Song, Chul-Ki;Shin, Yoo-In;Yun, Ji-Hun;Chung, Kyung-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.6
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    • pp.77-82
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    • 2010
  • This study has conducted numerical analysis for lubrication system of transmission for commercial vehicle. The lubrication oil system in transmission can be applied to a large scale commercial vehicle which is over 15tons. The flow rate of lubricating oil has been obtained for each of branch port from the lubrication pipe. The results from numerical simulation are mainly suggested for the mass flow rate of lubrication oil in the rotating main shaft of transmission system. It has been found that the mass flow rate from oil hole increased with an rotating rate of main shaft. The flow characteristic from oil hole has been presented for the lubricating system in the manual transmission.

Numerical Simulation and Experimental Studies on Lubricating System of Scroll Compressor (스크롤 압축기 윤활시스템의 수치해석과 실험)

  • 이진갑;김종봉
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.108-115
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    • 2004
  • Experiment and analytical studies on the oil supply characteristics of scroll compressor have been presented. For a scroll compressor, oil supply system consisting of individual lubricating element such as pumps, oil passages and sliding surfaces has been modeled by equivalent electric circuit. By solving the closed network equations of the model, oil flow rates at various lubrication elements could be obtained. Total amount of the oil flow rate drawn into the shaft has been measured and compared reasonably well with the prediction by the numerical simulation.

A Study on the Lubrication Flow Distribution in a Six-speed Automatic Transmission Valve Body (6속 자동변속기 밸브바디의 윤활오일유량 분배 특성 연구)

  • Kim, Jin-Yong;Na, Byung-Chul;Lee, Kye-Cheul
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.79-84
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    • 2011
  • In general, a valve body of the automatic transmission(AT) is controlled by the clutch, the brake and lubricating oil flow in a hydraulic system and lubricant flow for each valve can be adjusted independently. To increase the lifetime of AT, the lubrication flow rate in a valve body for a 6 speed AT based parallel hybrid electric vehicle must be provided with proper oil distribution and control. In this study, we carried out several experiments without the inner parts of AT and with a AT assembly. The variation of the flow rate on oil temperature and pressure between an oil supply port and the outlets of the lubrication port was evaluated and analyzed. In the case of AT without the inner parts, it was evident that as the oil required for an operation of the clutch and brake was discharged from the outlet port, the flow rate from each lubrication port is decreased. However, the flow rate of the AT assembly was slightly increased. In addition, the lubrication flow rate was increased with increasing the oil temperature, and also it was reduced with increasing the oil pressure. Details of the resulting data are discussed.

Performance Analysis of the Lubricating Oil Feed Pump by the Anslysis of the Flow Network (유로망 해석에 의한 윤활유 공급펌프 성능 해석)

  • Kil, Doo-Song;Lee, Young-Ho
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.62-67
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    • 2002
  • In this paper, the cause of the discrepancy of the inlet and outlet flow of the lubricating oil feed pump was analyzed by the flow measurement and the analysis of the flow network. At first, we thought that the flow difference was induced by a leak in the middle of the flow network. But, through the flow measurement using ultrasonic flow meter and the performance analysis of the pump, we knew that the cause of the flow difference was due to a drop in efficiency of the pump according to the pressure drop of the outlet. Also, we knew that the shape of the piping had no effect on the efficiency of the pump.

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A study on the boiling heat transfer of R-113 in a horizontal tube (수평관내 R-113 냉매의 비등열전달에 관한 연구)

  • 최병철;김원녕;김경근
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.4
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    • pp.67-77
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    • 1986
  • The information on the heat transfer characteristics, flow pattern and pressure drop, are very important for the desing of general heat exchanger, refrigerating system, air conditioning system and energy recovery system. In these systems, water or lubricating oil contained in working fluid affects greatly the flow and heat transfer condition and this phenomena must be considered in the practical design. An experiment has been performed for studying the flow and heat transfer characteristics of the forced convective horizontal flow of R-113 under the range of the liquid single phase state to the boiling flow state. Basic experimental results are obtained in the case that water or lubricating oil does not contaminate in the test fluid. Experimental results are as follows; (1) The local heat transfer coefficients in the nucleate boiling region and transition boiling region are almostly ten times as large as that of liquid single phase flow. (2) The measured heat transfer coefficient in the present experimental range is relatively agreed well with the predicted value from the various experimental results for the boiling flow.

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A Study of the Characteristics of Journal Bearings and the Rotor Dynamics of Turbo Machinery (저어널 베어링 의 특성 과 터어보 기계류 의 축진동 에 관한 연구)

  • 한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.4
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    • pp.469-476
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    • 1983
  • The effects of oil supply conditions on the static and dynamic properties of journal bearings supporting high speed rotors were investigated. The initially unknown hydrostatic pressure in oil pockets were determined by iteration with the aid of the equation of oil flow balance for given oil supply pressure and flow coefficients of oil inlet. For the calculation of dynamic characteristics, the dynamic changes of pressure in lubricating gaps and oil pockets were linearised with a perturbation method.

Effect of Oil Groove Shapes on the Characteristic of the Flow Rate at the Journal Bearing with Vertical Type (수직형 저널 베어링의 유량특성에 대한 그루브 형상의 영향)

  • Jeong, Bong-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1664-1670
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    • 2015
  • As journal bearing has a sliding motion between the shaft and bearing with lubricating oil, it produces a hydrodynamic lubrication condition. Journal bearing can receive a large force because it takes a distributed load at the large friction face. As the oil groove or oil hole is made in the journal bearing surface for the journal bearing smoothly working under a hydrodynamic lubrication condition, sufficient lubricating oil is supplied through the clearance of journal bearing. The performance of the journal bearing is changed according to the shapes, sizes and positions of an oil groove. In this paper, the flow rate according to the oil groove shapes (triangle, semicircle and rectangle) among the various oil supply conditions was measured. The shape that discharges the highest flow rate was observed and the groove shape of optimal performance for the journal bearing was determined. The results showed that the flow rate increases with decreasing operating temperature, the influence of temperature on the flow rate decreased with increasing rotational speed, and flow rate in the triangular groove shape was greater than in other shapes.

A Numerical Analysis of Flow Characteristics and Oil Separation Performance for Cyclone Oil Separator Designs (사이클론 오일분리 장치 형상변화에 따른 유동 및 오일분리 성능에 관한 해석적 연구)

  • Cho, Yong-Seok;Lee, Seang-Wock;Woo, Keun-Sup;Yoon, Yu-Bin;Park, Young-Joon;Lee, Dug-Young;Kim, Hyun-Chul;Na, Byung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.22-28
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    • 2008
  • A closed type crankcase ventilation system has been adopted to engines to prevent emission of blow-by gas to atmosphere. In the early closed type crankcase ventilation system, blow-by gas which contains engine lubricating oil is re-circulated into the intake system. The blow-by gas containing oil mist leads to increased harmful emissions and engine problems. To reduce loss of the engine oil, a highly-efficient oil separation device is required. Principle of a cyclone oil separator is to utilize centrifugal force in the separator and, therefore, oil separator designs depend on rotational flow which causes the centrifugal force. In this paper, flow characteristics and oil separation performances for cyclone type designs are calculated with CFD methodology. In the CFD model, oil particle was injected on a inlet surface with Rosin-Rammler distribution and uniform distribution. The major design parameters considered in the analysis model are inlet area, cone length and outlet depth of the oil separator. As results, reducing inlet area and increasing cone length increase oil separation performance. Changes in outlet depth could avoid interference between rotational flow and outlet flow in the cyclone oil separator.

Hydrodynamic Design of Thrust Ring Pump for Large Hydro Turbine Generator Units

  • Lai, Xide;Zhang, Xiang;Chen, Xiaoming;Yang, Shifu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.46-54
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    • 2015
  • Thrust-ring-pump is a kind of extreme-low specific speed centrifugal pump with special structure as numerous restrictions from thrust bearing and operation conditions of hydro-generator units. Because the oil circulatory and cooling system with thrust-ring-pump has a lot of advantages in maintenance and compactness in structure, it has widely been used in large and medium-sized hydro-generator units. Since the diameter and the speed of the thrust ring is limited by the generator set, the matching relationship between the flow passage inside the thrust ring (equivalent to impeller) and oil bath (equivalent to volute) has great influence on hydrodynamic performance of thrust-ring-pump. On another hand, the head and flow rate are varying with the operation conditions of hydro-generator units and the oil circulatory and cooling system. As so far, the empirical calculation method is employed during the actual engineering design, in order to guarantee the operating performance of the oil circulatory and cooling system with thrust-ring-pump at different conditions, a collaborative hydrodynamic design and optimization is purposed in this paper. Firstly, the head and flow rate at different conditions are decided by 1D flow numerical simulation of the oil circulatory and cooling system. Secondly, the flow passages of thrust-ring-pump are empirically designed under the restrictions of diameter and the speed of the thrust ring according to the head and flow rate from the simulation. Thirdly, the flow passage geometry matching optimization between thrust ring and oil bath is implemented by means of 3D flow simulation and performance prediction. Then, the pumps and the oil circulatory and cooling system are collaborative hydrodynamic optimized with predicted head-flow rate curve and the efficiency-flow rate curve of thrust-ring-pump. The presented methodology has been adopted by DFEM in design process of thrust-ring-pump and it shown can effectively improve the performance of whole system.

Analysis of Discharged Oil Using Visualization Technique for Upper Part and Discharging Pipe of Rotary Compressor (로터리 압축기 상부 및 토출관 가시화에 의한 토유 오일 분석)

  • Cho, Pil-Jae;Sung, Chun-Mo;Shin, Chang-Joo;Ko, Han-Seo
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.570-575
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    • 2005
  • An efficiency of a refrigeration cycle and a reliability of a compressor can be reduced if a refrigerant including excessive lubricating oil is exhausted from a rotary compressor. Thus, the oil behavior inside the compressor should be analyzed to improve the efficiency. A tested rotary compressor has been manufactured with visualization windows at upper parts in this study to investigate the oil behavior using developed visualization techniques. Discharge pipe with level gage has been visualized to investigate discharged oil amount. The oil behaviors inside the compressor and discharging pipe at various operating conditions have been analyzed. The results of the visualization for the discharging pipe have been compared with those of the upper part to confirm the accuracy.

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