• Title/Summary/Keyword: Lubricant Tribology

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A Study for Influences of Supplied Lubricant Quantities on Pitting Life of Spur Gears (윤활유 공급량에 따른 스퍼 기어의 피팅 수명에 관한 연구)

  • Joo, Jin-Wook;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.40-44
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    • 2011
  • The object of this study is to investigate influences of supplied lubricant quantities on spur gear's pitting life. Pitting is a sort of contact fatigue failures and made by a repetitive load. Basically, pitting is difficult to predict its life by an analysis due to many factors to be considered about tribology problems. In this paper, pitting life was proved by experiment using two roller machine. For a contact fatigue test, operating circumstances should be considered. During the test, temperature and lubricant quantities are considered and to investigate an influence of lubricant quantities, a comparison between optimally enough and not enough lubricant quantity was implemented.

A Study on Clearance Behaviors with Micro Scaled Lubricant Aeration under the Dynamically-Loaded Condition (동하중 조건에서 마이크로 크기의 공기 혼입 윤활유의 틈새 거동 연구)

  • Jang, Si-Youl
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.26-32
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    • 2006
  • This work analyzes the behaviors of aerated lubricant in the gap between con-rod bearing and journal. Aerated lubricant influences two major factors on the film formation. One is the density characteristics of the lubricant due to the volume change by the bubbles and the other is the viscosity characteristics of the lubricant due to the surface tension of the bubble. Those two major factors surprisingly increase the load capacity in certain ranges of bubble sizes and densities. Modified Reynolds' equation is developed with the consideration of aerated ratio in the lubricant and journal locus is computed with the Mobility method after the computation of two dimensional pressure distributions over the bearing area.

Advanced Lubricants for Heat Engines

  • Hsu, S.M.;Li, H.;Perez, J.M.;Ku, C.S.;Wang, J.
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.47-54
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    • 1995
  • An advanced liquid lubricants for heat engines has been developed and tested successfully in a prototype engine. The lubricant possesses superior oxidation stability and high temperature stability and is capable of surviving for a minimum of three minutes at 425$^{\circ}$C (800$^{\circ}$C) at the ring zone and maintains stability at an oil sump temperature of 171$^{\circ}$C. The lubricant has been evaluated by the Cummins Engine Co. Out of a field of several dozens of lubricant, six lubricant was selected for a prototype 200 hours endurance testing. The NIST lubricant was one of the two lubricants that successfully finished the endurance testing. This paper describes the key lubricant considerations including oxidation and thermal stability, volatility, deposit control. The engine test conditions and the results will be presented.

An Analysis on the Lubricating Films Formed on the Surfaces of the Line-Contact Bearings (선접촉 베어링면에 형성되는 윤활유막 특성 해석)

  • 이영제
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.75-81
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    • 1994
  • In load sharing model, the load is supported by the contacting asperities and the lubricants. The asperity contact area of two sliding surfaces are relatively very small as compared with the apparent contact area. The asperity contact pressure is relatively higher than the lubricant pressure. With the combined effect of asperity and lubricant pressure, the surface roughness and temperature rise must be considered to calculate the lubricant film thickness of the line-contact bearing.

Characteristics of Friction Torques and Lubrication in High Speed Angular Contact Ball Bearings (고속 앵귤러 콘택트 볼베어링의 마찰 토크 및 윤활 특성)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.47-52
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    • 1997
  • Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

Study of Cam and Follower Contacts with the Mixed Concepts of EHL and Boundary Lubrication (EHL과 경계 윤활의 혼합 개념에 의한 캠과 종동물의 접촉 현상에 대한 연구)

  • 장시열
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.343-353
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    • 1999
  • The role of viscosity index improver's(Ⅶ) additives for modem engine lubrication is complex. Under the condition of atmosphere or low shear rate, the characteristics of Ⅶ added lubricant is verified and quoted frequently for mathematical model of lubricant behavior. However, recent research shows that added lubricant has the characteristics of shear thinning at high shear rate condition although it performs well enough over the whole range of working temperature. At high shear rate, they show significant decrease of apparent viscosity irrespective of temperature. Many experimental researches verify that Ⅶ added lubricant shows boundary film layer formation on the solid surface as well as shear thinning effect by its polymeric molecular characteristics. The intend of our research is to verify the effects of Ⅶ from the viewpoint of continuum mechanics, because conventional Reynolds'equation with only pressure-viscosity relation cannot fully predict the lubricant behavior under the Ⅶ added condition. In these aspects, Reynolds'equation of Newtonian fluid model lacks the reflection of real fluid behavior and there is no way to explain the non-linear characteristics of Ⅶ added lubricant. In this research, we mathematically modeled the Ⅶ added lubricant behaviors which are the characteristics of non-Newtonian fluid behavior at high shear rate and boundary film formation on the solid surface. The consideration of elastic deformation in the contact region is also included in our computation and finally the converged film pressure and the film thickness with elastic deformation are obtained. The results are compared with those of Newtonian fluid model.

1998 Future Directions (Engine Oil, Moter Oil)

  • Chai, Joseph
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.3-43
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    • 1998
  • Technical and business transformations are reshaping the business of Diesel engine builders, Diesel lubricant marketers and additive companies. Key issues facing engine builders and end users under these transformations include: -Emission regulations -Vehicle operating costs -Evolving business environments With these challenges come opportunities. For equipment builders and lubricant marketers, these include: -Lubricants meeting global performance requirements -High value lubricant applications -Profitable new businesses

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The Effect of Slider Surface Texture on Flyability and Lubricant Migration under Near Contact Conditions

  • Zhou, L.;Kato, K.;Vurens, G.;Talke, F.E.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.277-278
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    • 2002
  • Magnetron and Ion beam sputtering were used to texture the air-bearing surface of magnetic recording sliders. Flying height measurements and Laser-Doppler interferometry were used to compare the 'flyability' of textured and untextured sliders. Lubricant redistribution on the disk surface caused by slider/disk interactions was investigated using scanning ellipsometry (Surface Reflectance Analyzer (SRA)). The results show that slider surface texture causes only small changes in the flying height of sliders but reduces slider in-plane and out-of-plane vibrations. Textured sliders were found to cause less lubricant depletion on the disk surface than untextured sliders.

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An Elastohydrodynamic Lubrication of Elliptical Contacts Part I: Direction of Lubricant Entrainment Coincident with the Major Axis of the Hertzian Contact Ellipse (타원접촉의 탄성유체윤활 제1보-윤활유의 유입방향이 Hertz 접촉타원의 장축방향인 경우)

  • 박태조;현준수
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.58-63
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    • 1998
  • This paper presents a study of the elastohydrodynamic lubrication of elliptical contacts where lubricant entrainment coincides with the major axis of the Hertzian contact ellipse. A finite difference method and the Newton-Raphson method are applied to analyze the problem. Film contours and pressure distributions are compared with the results for lubricant entrainment coincides with the minor axis. Variations of the minimum and central film thicknesses with the radius ratio are also examined. The results showed that the present numerical scheme can be used generally in the analysis of the EHL of elliptical contacts where the lubricant entraining vector did not coincide with either of the principal axis of the conjunction.

A Study on Scuffing and the Formation of the Protective Layers Based on Dual Film Formation (이중보호막 모델을 이용한 보호막의 형성과 표면파괴에 관한 연구)

  • 이영제
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.14-19
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    • 1992
  • rate of growth of "protective" films of oxides and compounds derived from the lubricant. The protection afforded by the films is strongly dependent on lubricant and steel composition, initial composite surface roughness and the load/speed sequence or history in the early stages of sliding. The protective films, formed by chemical and mechanical action between lubricant and mating surfaces, delayed the surface roughening and offered higher load capacity. Given the great number of variables involved it is not possible to follow more than a few of the chemical changes on surfaces at the end of experiments. Ellipsometry was therefore used to monitor the formation and loss of dual protective films in real time, and also to find the effect of protective films on scuffing and break-in depending on lubricant conditions.