• Title/Summary/Keyword: Low-quality recycled aggregate

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Development of Recycled Aggregate Producing Circuit Using Autogenous mill (Autogenous mill을 이용(利用)한 순환골재(順換骨材) 생산(生産) 공정(工程) 개발(開發))

  • Kim, Kwan-Ho;Lee, Duck-Jae;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.16 no.5
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    • pp.25-30
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    • 2007
  • In Korea, reutilization of construction waste is gaining attention as construction waste generated increases continuously. Currently, the concrete waste is simply crushed and used as a low value application such as paving, back filling, etc. To meet the demand of aggregate for construction and the resource efficiently, production of high quality recycled aggregate is necessary. Therefore, in this study, a better process for production of high quality recycled aggregate was developed using combination of heat pretreatment and autogenous milling. Test results showed that the recycled aggregate has a density of $2.5\;g/cm^3$ and a water absorption ratio of 3.0%, which meet the specification of the first class of KS F 2573. Currently, a pilot scale autogenous mill is being constructed and tests will be further conducted to develop a commerce-scale process.

The Experimental Study on The Compressive Strength of Mortar Using High Quality Recycled Fine Aggregate Produced by Sulphuric Water and Low Speed Wet Abraser (황산수와 저속습식마쇄기로 생산된 고품질 순환 잔골재의 모르타르 압축강도에 관한 실험적 연구)

  • Choi, Duck-Jin;Lee, Dae-Guen;Han, Sang-Il;Kim, Ha-Suk;Jun, Myong-Hun;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.485-488
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    • 2008
  • Recycled fine aggregate has low quality because it contains large amount of old mortar. So, its usage is limited to a lower value-add, such as the roadbed material etc. Also, alkaline water occurred from treatment process of the waste concrete is becoming the cause of environmental problem. Accordingly, this study is to develop on the high quality recycled fine aggregate produced by low speed wet abraser using sulphuric. We investigated the properties of compressive strength of the mortar which was manufactured using recycled fine aggregate containing calcined gypsum produced by earlier mentioned process. Test results indicate that mortar using recycled fine aggregate containing calcined gypsum has lowest compressive strength. It seems that low compressive strength is closely associated with the expansion of the specimen by excessive formation of ettringite.

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An Experimental Study on the Quality Estimation of the Mortar using High-Quality Recycled Sand Producted from the Manufacturing System by Wet Gravity Separation (습식비중분리시스템에서 생산된 고품질 순환모래를 사용한 모르타르의 품질평가에 관한 실험적 연구)

  • Lee, Ji-Hwan;Rho, Hyoung-Nam;Lee, Jong-suk;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.103-107
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    • 2008
  • This study was to execute the experiment for analyzing the quality characteristics of mortar by type of recycled sand by using the recycled sand produced by the manufacturing system by wet gravity separation in order to develop the removal device of impurities for the production of high-quality recycled sand. As a result, this study has sown that the mortar using the high-quality recycled sand through the manufacturing system by wet gravity separation in the fluidity property, strength property, and shrinkage property largely, compared with the mortar using low-quality recycled sand that not passed the device of sand flux. There was a tendency similar to the plane mortar. In conclusion, it was considered as various quality performances of the recycled sand were improved through the production stage of prototype.

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The Effect of Recycled Aggregate Produced by the New Crushing Device with Multi-Turn Wings and Guide Plate on the Mechanical Properties and Carbonation Resistance of Concrete (다중 회전 날개 및 가이드 판 설치 파쇄장치를 통해 제작된 순환골재가 콘크리트의 역학적 특성 및 탄산화 저항성에 미치는 영향)

  • Cho, Sung-Kwang;Kim, Gyu-Yong;Eu, Ha-Min;Kim, Yong-Rae;Lee, Chul-Min
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.135-142
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    • 2021
  • In this work, multi-turn wings and guide plates are installed on recycled aggregate crushing devices to improve existing low recycled aggregate quality. Simulation analysis to evaluate the crushing efficiency of the new device shows enhanced crushing efficiency since the installation of guide plates shreds most of the inputs inside the crushing drum, and the multi-turn wings and guide plates induce rebound and circulation of the aggregate. Through this, the new device was found to be more economical and efficient than the existing recycled aggregate crushing device. Also, the amount of cement paste and mortar attached to the surface of the aggregate was smaller than that of the existing recycled aggregate, and it was found that the mechanical properties and elastic modulus deterioration were reduced. However, the carbonation resistance of concrete was not improved to the level of natural aggregates due to the remaining tiny cement paste and mortar on the surface of the new recycled aggregate. Therefore, it is deemed necessary to further research and experiment such as device improvement or binder development to reduce durability degradation of concrete mixed with new recycled aggregate.

Mechanical Properties and Resistance to Freezing and Thawing of the Recycled Aggregate Concrete with Metakaolin (메타카올린을 혼합한 재생골재 콘크리트의 역학적 특성 및 동결융해 저항성)

  • Moon, Han-Young;Kim, Yang-Bae;Moon, Dae-Joong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.270-278
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    • 2005
  • Recycled aggregate concrete has lower strength and durability compared to concrete with natural aggregate. Therefore, metakaolin is used to improve the properties of recycled aggregate concrete. Main components of metakaolin are $SiO_2$ and $Al_2O_3$. and specific surface area is 9 times larger than that of ordinary portland cement. Quality of demolished-recycled aggregate(DRA) satisfies the type 1 of KS F 2573, but quality of source-recycled aggregate(SRA) does not satisfy with the type 2 of KS F 2573. When metakaolin was replaced with 20% of cement, compressive strength of concrete with SRA and DRA develops about 40~64% of control concrete. Water absorption ratio was reduced about 2% by replacing 20% metakaolin and it represents low compared to the natural aggregate concrete without metakaolin. In addition, the resistance to freezing and thawing, of concrete with DRA is indicated to remarkably enhanced due to the contribution of metakaolin. However, when metakaolin is replaced with 20% of cement, relative dynamic modulus of elasticity of concrete with SRA was below 60% at 210 freezing and thawing cycles.

A Fundamental Study on the Performance of Recycled Concrete Used on Mock-up Test (실물대실험에 사용된 재생콘크리트의 성능에 대한 기초적 연구)

  • Choi, Maeng-Ki;Park, Hee-Gon;Lee, Jae-Sam;Lee, Young-Do;Chung, Heon-Soo;Jung, Sang-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.541-544
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    • 2006
  • As the importance of recycled materials is being emphasized more in the Korean construction market, the production Quality has been improved to a significantly high level. Compared to the high quality, however, there are used very limitedly. Among recycled construction materials, recycled aggregates produced through the retreatment of waste concrete are drawing attention because of lack of natural aggregate and heightened consciousness of resource saving and environmental protection and, as a consequence, they are close to natural aggregates in terms of production technology and quality. Despite the high quality and productivity. however, the utilization of recycled aggregates is very low.

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The Experimental Study on The Compressive Strength of Concrete Using High Quality Recycled Fine Aggregate Produced by Sulphuric Water and Low Speed Wet Abrasional (황산수와 저속습식마쇄기로 생산된 고품질 순환 잔골재의 콘크리트 압축강도에 관한 실험적 연구)

  • Choi, Duck-Jin;Lee, Dae-Guen;Kim, Ha-Suk;Kawk, Eun-Gu;Kang, Chul;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.385-388
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    • 2008
  • Recycled fine aggregate has low quality because it contains large amount of old mortar. So, its usage is limited to a lower value-add, such as the roadbed material etc. Also, alkaline water occurred from treatment process of the waste concrete is becoming the cause of environmental problem. Accordingly, this study is to develop on the high quality recycled fine aggregate produced by low speed wet abraser using sulphuric. We investigated the properties of compressive strength of the mortar which was manufactured using recycled fine aggregate containing calcined gypsum produced by earlier mentioned process. Test results indicate that concrete using recycled fine aggregate containing calcined gypsum is higher compressive strength than concrete using other sands.

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Shear Performance of Full-scale Reinforced Concrete Beams with Recycled Fine Aggregates (순환잔골재의 치환율에 따른 철근콘크리트 보의 전단성능)

  • Ji, Sang-Kyu;Song, Seon-Hwa;Yun, Hyun-Do;Choi, Ki-Sun;You, Young-Chan;Kim, Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.205-208
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    • 2008
  • Using the recycled aggregate can reduces the landfill space, the demand for natural raw material for new construction. Some investigations have been carried out to study the shear behaviors of RC beams with recycled aggregates. But these have some limitation due to the use of low quality recycled aggregates and small-scale specimens in the laboratory. In this study, four full-scaled RC beams were tested to evaluate the effects of replacement level (0,30, 60, and 100%) of recycled fine aggregate on shear behavior of RC beams. The results showed that the beams with recycled fine aggregates show similar crack pattern and failure mode compared with the beam with natural aggregate. Also, the beams with recycled fine aggregates present the similar shear strength except the one with the replacement level of 100% recycled fine aggregates. Shear strength were compared with the provisions in current code (KCI2007) and the equation proposed by Zsutty. The KCI equations were conservative and subsequently can be used for the shear design of recycled aggregate concrete beam.

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Effect of Moisture Conditions and Curing Conditions of Recycled Coarse Aggregate on Concrete Compressive Strength (재생 굵은 골재의 함수조건과 양생조건이 콘크리트 압축 강도에 미치는 영향)

  • Shin, Mingun;Boo, Sangpil;Park, Sangyeol;Moon, Kyoungtae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.44 no.3
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    • pp.283-290
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    • 2024
  • Currently, the quality standards for recycled aggregates in Korea are very high, at almost the same level as natural aggregates, so recycled aggregates cannot be widely used for concrete. In particular, it is necessary to evaluate how the moisture conditions and curing conditions of recycled aggregates with high absorption rates and wearing rates affect the compressive strength of concrete. Therefore, in this study, we wanted to investigate the effects on compressive strength through experiments using the moisture conditions and curing conditions of recycled coarse aggregate as variables, and compare the compressive strength characteristics of natural coarse aggregate concrete. As a result of this experimental study, the effect of compressive strength on concrete using recycled coarse aggregates according to curing conditions was similar to that of natural aggregate concrete, and the compressive strength showed a low strength of about 13 to 17 %. The effect of the moisture conditions of recycled coarse aggregates was that in the case of wet curing, concrete using wet aggregate showed slightly higher compressive strength than concrete using dry aggregate, but in the case of air curing, on the contrary, dry recycled aggregate concrete was relatively higher than wet aggregate concrete.

Influence of Low-Quality Aggregate on Engineering Properties of Concrete (동일배합 조건에서 저품질 골재가 콘크리트의 공학적 특성에 미치는 영향)

  • Min, Kyeong-Chul;Han, Cheon-Goo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.187-194
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    • 2016
  • In this research, the influence of low-quality aggregate on engineering properties of concrete was experimentally evaluated. From a series of experiment, the results can be summarized as follow: first, the low-quality aggregate in concrete mixture caused up to 83% of decreased slump. For air content, low-quality aggregate increased air content of concrete mixture. Especially, when sea sand was used, because of the narrow gradation with small size, the air content was significantly increased. The compressive strength of concrete mixtures with low-quality aggregates were decreased up to 29% while some cases showed slightly increased compressive strength at early age. Additionally, the concrete mixture mixed with the exploded debris as a coarse aggregate showed approximately 5 to 20% of decreased compressive strength comparing with high-quality of manufacturing rock. In summary, because of the decreased workability of concrete mixture mixed with low-quality aggregates such as exploded debris, clay, and sea sand, it is concerned that worse quality of the ready mixed concrete, produced with the extra water to compensate the decreased workability.