• Title/Summary/Keyword: Low-quality recycled aggregate

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A Fundamental Study on Manufacturing Condition the High Quality Recycled Fine Aggregate by Low Speed Wet Rotary Mill (저속습식마쇄기를 이용한 고품질 순환잔골재 제조에 관한 기초적 연구)

  • Kim, Ha-Seog;Lee, Gyung-Hyun;Ra, Jeong-Min;Park, Hyo-Jin;Lim, Dae-Bin;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.65-68
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    • 2009
  • Recycled aggregate by the recycling construction waste has a lot of advantage such as the developing the alternative resource and protecting of environment. However, recycled aggregate is used as the low quality grade, because the technic to remove old mortar from aggregate is low level. To use the recycled aggregate as high quality grade, it is important to develop the technic to produce the high quality recycled aggregate. To manufacture the high quality recycled aggregate, old mortar attached on the aggregates should remove efficiently. Therefore, in this study, we suggested the optimum condition to remove old mortar effectively using sulfuric acid and low speed wet rotary mill for high quality recycled fine aggregate. The results shows that the recycled aggregate satisfy on the standards of KS F 2573 in density, absorption and solid volume when, adequate condition of sulfuric mole ratio and aggregate ratio are make.

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Performance Evaluation of Structural Concrete Using Recycled Aggregate (재생골재를 사용한 구조용 콘크리트의 성능평가)

  • Park, Hee-Gon;Bae, Yeoun-Ki;Lee, Jae-Sam;Lee, Yong-Do;Lim, Nam-Ki;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.2 s.24
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    • pp.85-92
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    • 2007
  • In the past, recycled aggregate was used very limitedly in low value-added areas such as the base layer of roads. However, in response to the shortage of natural aggregate, high consciousness of resource saving and changed idea on environment, the quality of recycled aggregate has been improved considerably, and the percentage of recycled construction waste is increasing every year compared to simple landfill or incineration. Recently the Act on the Promotion of Construction Waste Recycling was enacted on December 2003 for the efficient use of recycled aggregate, and the Standards for the Quality of Recycled Aggregate for Concrete (Proposal) were announced in order to use and manage recycled aggregate according to quality. According to the Standards for the Quality of Recycled Aggregate for Concrete (Proposal), it is recommended to substitute recycled coarse aggregate and fine aggregate below 30% each. However, compared to the trend of recycling, the recycling rate of aggregate is still quite low. It is because of low performance of recycled aggregate, users' lack of understanding, etc. These problems basically come from the decrease of strength of recycled concrete resulting from the use of recycled aggregate, and recycled aggregate is still considered not reliable because there have been not many cases of actual application. If the basic problem of strength decrease is solved and data on recycled aggregate is provided through actual field placing, we may maximize the use of recycled aggregate. Thus, in order to maximize the use of recycled aggregate that satisfy the recycled aggregate quality standards, the present study made a mock-up similar to real structures, evaluated its performance and examined the field applicability of recycled aggregate concrete.

Properties of Recycled Concrete with High Quality Recycled Aggregate (고품질 재생 골재를 사용한 콘크리트의 특성)

  • Jong, Ji-Yong;Kawg, Eun-Gu;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.384-387
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    • 2004
  • Though recycled aggregate is useful resources for concrete, its application to structural frame is not frequent, because of low quality of recycled aggregate. Owing to the development of manufacturing technology to recycled aggregate, it is possible to produce high quality recycled aggregate. The purpose of this study is to confirm the applicability of the high quality recycled aggregate, instead of the natural aggregate, to normal concrete. Main factors of this study are substitute proportion of recycled aggregate, types of recycled aggregate, targeting compressive strength of recycled concrete. From the results of the study, we concluded that it is possible to use high quality recycled aggregate, to get the same strength as concrete using normal aggregate.

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Quality of Recycled Fine Aggregate using Neutral Reaction with Sulfuric Acid and Low Speed Wet Abrader

  • Kim, Ha-Seog;Lee, Kyung-Hyun;Kim, Jin-Man
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.5
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    • pp.490-502
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    • 2012
  • The use of recycled aggregate, even for low-performance concrete, has been very limited because recycled aggregate, which contains a large amount of old mortar, is very low in quality. To produce a high-quality recycled aggregate, removing the paste that adheres to the recycled aggregate is very important. We have conducted research on a complex abrasion method, which removes the component of cement paste from recycled fine aggregate by using both a low-speed wet abrasion crusher as a mechanical process and neutralization as chemical processes, and well as research on the optimal manufacturing condition of recycled fine aggregates. Subsequently, we evaluated the quality of recycled fine aggregate manufactured using these methods, and tested the specimen made by this aggregate. As a result, it was found that recycled fine aggregates produced by considering the aforementioned optimal abrasion condition with the use of sulfuric acid as reactant showed excellent quality, recording a dry density of 2.4 and an absorption ratio of 2.94. Furthermore, it was discovered that gypsum, which is a reaction product occurring in the process, did not significantly affect the quality of aggregates. Furthermore, the test of mortar using this aggregate, when gypsum was included as a reaction product, showed no obvious retarding effect. However, the test sample containing gypsum recorded a long-term strength of 25.7MPa, whereas the test sample that did not contain gypsum posted a long-term strength of 29.4MPa. Thus, it is thought to be necessary to conduct additional research into the soundness and durability because it showed a clear reduction of strength.

Evaluation of the concrete using low quality recycled aggregate (저품질 순환골재를 활용한 콘크리트 성능 평가)

  • Lee, Seung-Tae;Park, Kwang-Pil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.7-15
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    • 2017
  • The purpose of this study was to evaluate the properties of recycled aggregate concrete (RAC) using low quality recycled aggregate with or without washing before usage. The recycled aggregate concrete evaluated in this study contained various amounts of low quality recycled aggregate, viz. 30%, 60% and 100%. To evaluate the performance of the recycled aggregate concrete, various test methods were employed to assess its compressive strength, absorption, surface resistance, ultrasound velocity, chloride ion resistance, etc. The properties of the RAC with 30% and 60% washed recycled aggregate were similar those of the natural aggregate. However, the properties of the RAC with 100% washed recycled aggregate were slightly lower than those of the other versions. Also, the RAC with the non-washed recycled aggregate exhibited lower performance results. The results showed that the RAC with washed recycled aggregate had similar properties to normal concrete (concrete using natural aggregate). This implies that the recycled aggregate should be washed to improve the RCA.

Quality Improvement of Recycled Fine Aggregate by Neutralization Reaction in Water (습식 중화반응에 의한 순환 잔골재의 품질 향상)

  • Kim, Ha-Suk;Kim, Jin-Man;Sun, Joung-Soo;Bae, Kee-Sun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.2
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    • pp.146-151
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    • 2015
  • Recycled aggregate by the recycling construction waste has a lot of advantage such as the developing the alternative resource and protecting of environment. However, recycled aggregate is used as the low quality grade, because it is difficult to remove old mortar from aggregate. To use the recycled aggregate as high quality grade, it is important to develop the technology to produce the high quality recycled aggregate. To manufacture the high quality recycled aggregate, old mortar attached on the aggregates should be removed efficiently. Therefore, in this study, we suggested the optimum condition to remove old mortar effectively using sulfuric acid and low speed wet rotary mill for high quality recycled fine aggregate. The results shows that the recycled aggregate satisfy on the standards of KS F 2573 in density, absorption and solid volume, when adequate condition of sulfuric mole ratio and aggregate ratio are make.

Evaluation on the Mechanical Performance of Low-Quality Recycled Aggregate Through Interface Enhancement Between Cement Matrix and Coarse Aggregate by Surface Modification Technology

  • Choi, Heesup;Choi, Hyeonggil;Lim, Myungkwan;Inoue, Masumi;Kitagaki, Ryoma;Noguchi, Takafumi
    • International Journal of Concrete Structures and Materials
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    • v.10 no.1
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    • pp.87-97
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    • 2016
  • In this study, a quantitative review was performed on the mechanical performance, permeation resistance of concrete, and durability of surface-modified coarse aggregates (SMCA) produced using low-quality recycled coarse aggregates, the surface of which was modified using a fine inorganic powder. The shear bond strength was first measured experimentally and the interface between the SMCA and the cement matrix was observed with field-emission scanning electron microscopy. The results showed that a reinforcement of the interfacial transition zone (ITZ), a weak part of the concrete, by coating the surface of the original coarse aggregate with surface-modification material, can help suppress the occurrence of microcracks and improve the mechanical performance of the aggregate. Also, the use of low-quality recycled coarse aggregates, the surfaces of which were modified using inorganic materials, resulted in improved strength, permeability, and durability of concrete. These results are thought to be due to the enhanced adhesion between the recycled coarse aggregates and the cement matrix, which resulted from the improved ITZ in the interface between a coarse aggregate and the cement matrix.

Optimum Abrasing Condition for Recycled Fine Aggregate Produced by Low Speed Wet Abraser Using Sulfur (황산수를 사용한 저속 습식 마쇄법에 의한 순환잔골재의 최적 마쇄조건)

  • Kim, Jin-Man;Kim, Ha-Seog;Park, Sun-Gyu;Kim, Bong-Ju;Kwak, Eun-Gu
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.557-563
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    • 2008
  • Recently, the amount of disposed construction materials like demolished concrete is growing fast and the shortage of natural concrete aggregate is becoming serious. Therefore, recycling of aggregate extracted from the demolished concrete is getting important and use of the recycled aggregate for concrete has been seriously considered. However, the use of the recycled aggregate even for low performance concrete is very limited because recycled aggregate which contains large amount of old mortar has very low quality. Therefore, removing the paste sticked to the recycled aggregate is very important in the manufacturing of high quality recycled aggregate. We have studied a series of research according to complex crushing method, which is removed the ingredient of cement paste from recycled fine aggregate using both the low speed wet abrasion crusher as mechanical process and the acid treatment as chemical processes. This paper is to analyze the quality of the recycled fine aggregate produced by those complex method and investigate optimum manufacturing condition for recycled fine aggregate by the design of experiments. The experimental parameters considered are water ratio, coase aggregate ratio, and abrasion time. As a result, data concerning the properties of recycled sand were obtained. It was found that high quality recycled fine aggregate could be to obtain at the condition of the fifteen minute of abrasion-crusher time and the over 1.0 of recycled coarse aggregate ratio.

A Study on the Recycled Fine Aggregate and Properties of Mortar by the Acid Treatment (산처리에 의한 순환잔골재의 품질과 모르타르의 특성에 관한 연구)

  • Kim Ha-Suk;Sun Joung-Soo;Kawg Eun-Gu;Han Ki-Suk;Lee Do-Heune;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.81-84
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    • 2006
  • This study is intended for how to utilize the recycled fine aggregate which is produced by concrete wastes. It analyzes the quality of the fine aggregate which is reproduced through the acid treatment process, and comprehends the characteristics of mortar using the recycled fine aggregate to review whether it can be put to practical use for concrete. The conclusion of the study are as follows 1. The recycled fine aggregate through the acid treat shows the low rate of absorption and high density. 2. Compared to the mortar made from acid liquid precipitated recycled fine aggregate, using nature water precipitated one reduces the flow. 3. The compressive strength of mortar using recycled fine aggregate tends to be reduced according to the kind of precipitated water. Based on the above results, the recycled fine aggregate through the acid treatment process satisfies the quality standards of the first-grade recycled fine aggregate of KS F 2573 (recycled fine aggregate for concrete) but it is concluded that the recycled fine aggregate through the acid treatment process can not used as fine aggregate used concrete because it has destructive characteristics when the mortar is produced

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Basic Properties and Dimension Stability of Ultra Rapid Setting Cement Mortar Containing Low-Quality Recycled Aggregate (저품질의 순환골재를 혼입한 초속경 시멘트 모르타르의 기초물성 및 부피안정성)

  • Jeon, Sang-Min;Kim, Hyeong-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.246-252
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    • 2021
  • The basic properties and volume stability of the ultra-rapid setting cement mortar containing low-quality recycled aggregate with a higher water absorption and lower specific gravity than relavent Korea Standard were experimentally confirmed. The mix proportion without recycled aggregate followed that of the general repair mortar used in the fields. 15% and 30% of the fine aggregate was substituted by the recycled aggregate in the mixtures with and without latex emulsion, and properties and characteristics of the mortar including mortar flow, setting time, compressive and flexural strength, and linear deformation under sealed and unsealed conditions were evaluated. It was confirmed that when low-quality recycled aggregate was used by 30%, there were risks of decrease in the early-age strength by up to 50% within 24h and increases in drying shrinkage by up to 2 times for 2 weeks compared to the the mixtures without the recycled aggregate.