• 제목/요약/키워드: Low-Temperature Pyrolysis

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저온 열분해시 HDPE 및 LDPE의 액화 특성 (Liquefaction Characteristics of HDPE and LDPE in Low Temperature Pyrolysis)

  • 이봉희;박수열;김지현
    • 한국응용과학기술학회지
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    • 제23권4호
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    • pp.307-318
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    • 2006
  • The pyrolysis of high density polyethylene(HDPE) and low density polyethylene(LDPE) was carried out at temperature between 425 and $500^{\circ}C$ from 35 to 80 minutes. The liquid products formed during pyrolysis were classified into gasoline, kerosene, gas oil and wax according to the petroleum product quality standard of Korea Petroleum Quality Inspection Institute. The conversion and yield of liquid products for HDPE pyrolysis increased continuously according to pyrolysis temperature and pyrolysis time. The influence of pyrolysis temperature was more severe than pyrolysis time for the conversion of HDPE. For example, the liquid products of HDPE pyrolysis at $450^{\circ}C$ for 65 minutes were ca. 30wt.% gas oil, 15wt.% wax, 14wt.% kerosene and 11wt.% gasoline. The increase of pyrolysis temperature up to $500^{\circ}C$ showed the increase of wax product and the decrease of kerosene. The conversion and yield of liquid products for LDPE pyrolysis continuously increased according to pyrolysis temperature and pyrolysis time, similar to HDPE pyrolysis. The liquid products of LDPE pyrolysis at $450^{\circ}C$ for 65 minutes were ca. 27wt.% gas oil, 18wt.% wax, 16wt.% kerosene and 13wt.% gasoline.

고온 분무열분해 공정에 의한 녹색 발광의 BAM:Mn 형광체 합성 (Preparation of Green-Light Emitting BAM:Mn Phosphor Particles by High Temperature Spray Pyrolysis)

  • 주서희;구혜영;김도엽;강윤찬
    • 한국재료학회지
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    • 제15권8호
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    • pp.496-502
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    • 2005
  • Green-light emitting $BaMgAl_{10}O_{19}:Mn^{2+}$ (BAM:Mn) phosphor particles were prepared by spray Pyrolysis. The effect of reactor temperature and flow rate of carrier gas in the spray Pyrolysis on the morphology, crystallinity and photoluminescence characteristics under vacuum ultraviolet were investigated. The morphology of the as-Prepared Particles obtained by spray Pyrolysis had spherical shape and non-aggregation characteristics regardless of the reactor temperature. The spherical shape of the as-prepared Particles obtained by spray pyrolysis at low temperature disappeared after Post-treatment. On the other hand the as-Prepared Particles obtained by spray Pyrolysis at $1600^{\circ}C$ maintained spherical shape and non-aggregation characteristics after post-treatment at $1400^{\circ}C$ for 3 h under reducing atmosphere. The BAM:Mn Phosphor Particles Prepared by spray Pyrolysis at different reactor temperatures had pure crystal structure and high photoluminescence intensities under vacuum ultraviolet after post-treatment. BAM:Mn phosphor particles prepared by spray Pyrolysis at low How rate of carrier gas had complete spherical shape and filed morphology and high photoluminescence intensity after post-treatment under reducing atmosphere.

폐전선으로부터 유가자원 회수를 위한 저온열분해(II) (Low Temperature Pyrolysis for the Recovery of Value-added Resources from Waste Wire (II))

  • 한성국;김재용
    • 공업화학
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    • 제20권5호
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    • pp.553-556
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    • 2009
  • 본 연구의 목표는 열분해 기술의 문제점을 보완하여 유가자원의 회수와 폐기물 처리의 효율을 높이는데 있다. 우선 경제성을 높이기 위해 기존 열분해온도(보통 $500{\sim}1000^{\circ}C$)보다 낮은 $450^{\circ}C$에서의 저온열분해 반응을 시도하였다. 촉매를 사용하여 반응온도와 반응시간을 단축할 수 있었고, 무 산소 상태를 유지시키는데 유리하도록 간접열을 사용하였다. 결과적으로 유가자원인 구리와 합성연료유의 회수율을 증가시킬 수 있었고, 발생하는 부산물과 배가스의 처리효과가 뛰어남을 알 수 있었다. 배가스는 2단의 중화조를 통과시켜 다이옥신은 거의 발생되지 않았으며, 나머지 대기환경기준의 측정항목 또한 기준치 이하를 보였다. 이번 연구에서는 앞에서 말한 저온 열분해장치(GTPK-001)를 제작하였고, 경제적으로나 친환경적으로 상용화 개발이 가능함을 알 수 있었다.

Plug Flow Reactor 모델을 이용한 폐플라스틱의 열분해 특성 해석 (Analysis on the Pyrolysis Characteristics of Waste Plastics Using Plug Flow Reactor Model)

  • 최상규;최연석;정연우;한소영;응웬 반 꾸잉
    • 신재생에너지
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    • 제18권4호
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    • pp.12-21
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    • 2022
  • The pyrolysis characteristics of high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP) were analyzed numerically using a 1D plug flow reactor (PFR) model. A lumped kinetic model was selected to simplify the pyrolysis products as wax, oil, and gas. The simulation was performed in the 400-600℃ range, and the plastic pyrolysis and product generation characteristics with respect to time were compared at various temperatures. It was found that plastic pyrolysis accelerates rapidly as the temperature rises. The amounts of the pyrolysis products wax and oil increase and then decrease with time, whereas the amount of gas produced increases continuously. In LDPE pyrolysis, the pyrolysis time was longer than that observed for other plastics at a specified temperature, and the amount of wax generated was the greatest. The maximum mass fraction of oil was obtained in the order of HDPE, PP, and LDPE at a specified temperature, and it decreased with temperature. Although the 1D model adopted in this study has a limitation in that it does not include material transport and heat transfer phenomena, the qualitative results presented herein could provide base data regarding various types of plastic pyrolysis to predict the product characteristics. These results can in turn be used when designing pyrolysis reactors.

高分子物質의 熱分解에 關한 硏究 (第4報) Polyethylene 및 Polypropylene의 熱分解에 關하여 (On the Pyrolysis of Polymers IV. Pyrolysis of Polythylene and Polypropylene)

  • 성좌경;노익삼;김정엽;장성봉
    • 대한화학회지
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    • 제7권2호
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    • pp.122-127
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    • 1963
  • Pyrolysis fo polyethylene and polypropylene has been studied in order to clarify the mechanism of chain scission and effect of oxygen on degradation. Rate of weight decrease was measured under nitrogen and air atmosphere at constant temperature for the samples of high density polyethylene, low density polyethylene and isotactic polypropylene, and then gaseous hydrocarbons produced from pyrolysis were analysed by gas chromatography. Although there is little substantial difference between composition of hydrocarbon gases from pyrolysis of high density polyethylene and low density polyethylene except some difference in quantity of total gas produced, gas composition from polypropylene pyrolysis differs from that of polyethylene pyrolysis. Gases from pyrolysis under air contain much more unsaturated hydrocarbons than those from pyrolysis under inert gas.

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대표적인 열분해가스화 용융시설의 공정별 다이옥신 배출거동에 관한 연구 (A study on the Dioxin behavior in the process of representative pyrolysis/gasfication/melting plant)

  • 신찬기;신대윤
    • 환경위생공학
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    • 제22권1호
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    • pp.1-16
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    • 2007
  • The incineration process has commonly used for wastes amount reduction and thermal treatments of pollutants as the technologies accumulated. However, the process is getting negative public images owing to matter of hazardous pollutants emission. Specially dioxins became a main issue and is mostly emitted from municipal solid wastes incineration. In this reason, pyrolysis/gasfication/melting process is presented as a alternative of incineration process. The pyrolysis/gasfication/melting process, a novel technology, is middle of verification of commercial plant and development of technologies in Korea. But the survey about the pollutant emission from the process, and background data in these facilities is necessary. So in this survey, it Is investigated that the behavior of dioxins in three pyrolysis/gasfication/melting plant (S, T, P) of pilot scale. In case of S plant, concentration of dioxins shows high at latter part of cogenerated boiler and stack which are operate on low temperature conditions than a latter parts of pyrolysis and melting furnace which are operate on high temperature condition. Concentration of gas phage dioxins had increased after combusted gas passed cogenerated boiler and this is attributed to react of precursor materials such as chlorobenzene and chlorophenol. Concentration of dioxins in T plant showed lower levels at latter part of cooling equipment which are operate with water spray type on low temperature conditions than a latter parts of gasfied melting furnace which are operate on high temperature condition. Removal efficiency of dioxins at gas treatment equipment was 78.8 %. Concentration of dioxins in P plant was low at latter part of SDA/BF which is operate at low temperature conditions than a latter parts of pyrolysis gasfied chamber which are operate at high temperature condition. Removal efficiency of dioxins of SDA/BF was 85.9 % and therefore, it showed high efficiency at those of stoker type incineration facility. However, concentration of dioxins which emitted at high temperature condition were low in three facilities and satisfied present standard emission level of dioxins. To consider the distribution ratio of dioxins, Particulate phase dioxins at S and P plants showed similar ratio with which shows in current stoker type for middle scale domestic waste incineration facility. It is necessary to continuos monitoring the ratio of distribution of dioxins in T plant in because ratio of gas phage dioxins showed high.

폐전선으로부터 유가자원 회수를 위한 저온열분해(I) (Low Temperature Pyrolysis for Valuable Resources Recovery from Waste Wire (I))

  • 한성국;김재용
    • 공업화학
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    • 제20권2호
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    • pp.223-226
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    • 2009
  • 본 연구에서는 기존 소각방법의 단점을 보완할 수 있는 열분해를 통해 폐전선을 처리하고 부가적으로 생성되는 구리 및 합성연료유의 회수를 그 목적으로 하고 있다. 폐전선의 열분해 공정을 거쳐 구리를 회수하고 쉽게 오일로 분해될 뿐 아니라 오일의 유용성이 매우 크기 때문에 아주 고가의 유효자원을 회수할 수 있다. 폐전선 열분해를 위한 최적 온도를 결정하기 위하여 350, 450, $550^{\circ}C$에서 열분해를 실행하였다. $700^{\circ}C$까지 TG/DTA를 실행하였으며 온도상승률은 분당 $5^{\circ}C$로 하였다. 그 결과 PVC의 염화수소제거를 위한 최적 온도 범위가 PE나 PP보다 낮은 영역인 $280{\sim}350^{\circ}C$임을 보였다. 실질적으로 폐전선으로부터 95% 이상의 구리금속과 발열량이 8027 kcal/kg인 합성연료유를 회수할 수 있었다.

전계효과트랜지스터 기반 반도체 소자 응용을 위한 스프레이 공정을 이용한 nc-ZnO/ZnO 박막 제작 및 특성 분석 (Morphological and Electrical Characteristics of nc-ZnO/ZnO Thin Films Fabricated by Spray-pyrolysis for Field-effect Transistor Application)

  • 조준희
    • 반도체디스플레이기술학회지
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    • 제20권4호
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    • pp.1-5
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    • 2021
  • Field-effect transistors based on solution-processed metal oxide semiconductors has attracted huge attention due to their intrinsic characteristics of optical and electrical characteristics with benefits of simple and low-cost process. Especially, spray-pyrolysis has shown excellent device performance which compatible to vacuum-processed Field-effect transistors. However, the high annealing temperature for crystallization of MOS and narrow range of precursors has impeded the progress of the technology. Here, we demonstrated the nc-ZnO/ZnO films performed by spray-pyrolysis with incorporating ZnO nanoparticles into typical ZnO precursor. The films exhibit preserving morphological properties of poly-crystalline ZnO and enhanced electrical characteristics with potential for low-temperature processability. The influence of nanoparticles within the film was also researched for realizing ZnO films providing good quality of performance.

혼합 폐플라스틱 열분해 잔류물의 화학적 활성화를 통해 제조한 활성탄의 흡착 특성 조사 (Investigation of the Adsorption Properties of Activated Carbon Made by Chemical Activation of Mixed Waste Plastic Pyrolysis Residues)

  • 문은진;강윤석;박병선
    • 한국건설순환자원학회논문집
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    • 제11권4호
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    • pp.391-399
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    • 2023
  • 최근 증가하는 폐플라스틱의 재활용 방법으로 저온 열분해 기술이 연구되고 있다. 폐플라스틱 저온 열분해 기술은 에너지 자원으로 활용할 수 있는 열분해유를 생산하지만, 고체의 잔류물이 발생한다. 폐플라스틱 열분해 잔류물은 활용 범위가 낮아 대부분 매립 처리하고 있다. 본 연구에서는 혼합 폐플라스틱 열분해 잔류물를 활성탄으로 재활용하기 위한 연구를 수행하였다. 혼합 폐플라스틱 열분해 잔류물의 화학적 활성화를 통해 활성탄을 제조하고, 그 특성에 대해 조사하였다. 공업분석을 통해 잔류물의 고정탄소량이 33.69 %인 것으로 확인하였다. 활성탄 제조에는 화학적 활성화를 활용하였으며. 활성화제로 KOH를 사용하였다. KOH와 잔류물의 혼합비율의 영향을 조사하기 위해 0.5, 1.0, 2.0의 비율로 시료를 혼합하였다. 혼합한 시료는 활성화 온도는 800 ℃에서 1시간 동안 화학적 활성화를 진행하였다. BET를 통한 활성탄 특성 분석 결과 KOH의 혼합비율이 증가할수록 비표면적이 증가하는 것을 확인하였다.

유연탄의 이단 열분해에 따른 생성물의 특성 (The Product properties of Bituminous Coal in Two-Stage Pyrolysis)

  • 송광섭;이상남;윤형기;김상돈
    • 에너지공학
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    • 제2권2호
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    • pp.208-214
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    • 1993
  • 직접 연소시 다량의 공해물질이 배출되는 유연탄을 가공하여 산업용 및 도시가스로 활용이 가능한 고열량 가스(발열량 : 7000 kca1/N㎥)를 생산하기 위한 유연탄 가공 기술개발 연구의 일환으로 고정층 유연탄 이단 열분해 실험을 수행하였다. 본 연구에서는 코우크스 촉매를 사용하여 열분해온도를 468, 516, 5$65^{\circ}C$, 촉매분해온도를 700, 750, 800, 85$0^{\circ}C$로 변화시키면서 이단열분해 조건이 생성물의 특성에 미치는 영향을 조사하였다. 동진탄에 대하여 코우크스 촉매를 사용하여 이단 열분해 실험을 수행한 결과 촉매에 퇴적되는 탄소량은 생성 tar의 5% 이하였으며, 전체 석탄에너지중 15% 정도가 고열량 가스로 회수되는 것을 확인하였다. Tar 중에 포함된 oil성분의 양은 이단 열분해의 경우가 저온 열분해에서 보다 많이 생성되었으며, 열분해온도가 5$65^{\circ}C$ 인 경우 생성된 tar는 516$^{\circ}C$에서 생성된 tar보다 이단 열분해의 경우 촉매 분해가 잘 되지 않았다. 생성가스의 분석 견과는 촉매분해온도가 80$0^{\circ}C$ 이상이면 에틸렌의 분해속도가 급격히 증가하므로 80$0^{\circ}C$ 이하로 유지하는 것이 적절함을 보여준다.

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