• Title/Summary/Keyword: Low cogging torque

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Sensitivity Analysis of Design Parameters for Reduction of Cogging Torque in Brushless DC Motors used for Automobile Part (자동차 부품용 BLDC 모터 내의 코깅 토크 저감을 위한 설계 변수의 민감도 해석)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.235-243
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    • 1998
  • For motor operation at low speeds and loads, torque pulsation by the cogging torque is often a source of vibration and control difficulty. In this paper, the magnetic field of a motor is calculated by finite element method. The periodic cogging torque is determined using Maxwell stress method and time stepping method, and then decomposed using fourier series expansion, The purpose of this paper is to characterize design parameters on the cogging torque and to design a permanent magnet motor with a cogging torque less vulnerable to vibration, without sacrificing the motor performance. The design parameters include stator slot width, permanent magnet slot width, airgap length and magnetization direction. A new design with a less populated frequency spectrum of the cogging torque is proposed after characterizing individual effect of design parameters. Magnet pole edge shaping, by gradually increasing the cogging torque with reduced higher harmonics.

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Design Techniques for reduction of Cogging Torque in Brushless DC Motors used for Electric Power Steering (전기 조향 장치용 BLDC 모터 내의 코깅 토크 저감을 위한 설계 기술 개발)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.106-114
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    • 1998
  • Cogging torque is often a principal source of vibration and control difficulty in permanent magnet motors, especially at low speeds and loads. For example, reduction of cogging torque is an important specification for DC motors used for electric power stee- ring. This paper examines two motor design techniques, stator tooth notching and rotor pole skewing with magnet pole shaping, for reduction of cogging torque, and the effect of each method on the airgap flux, and the use of the Maxwell stress method and Fourier decomposition to calculate the periodic cogging torque. The analyses show that the cogging torque can be nearly eliminated by the suggested designs, with minimal scacrifice of output torque.

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Design Techniques for Reducing Cogging Torque in Permanent Magnet Flux Switching Machine

  • Wang, Daohan;Wang, Xiuhe;Jung, Sang-Yong
    • Journal of Magnetics
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    • v.18 no.3
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    • pp.361-364
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    • 2013
  • Permanent magnet flux switching motor (PMFSM) is a novel double salient machine which employs PMs instead of field winding for excitation. PMFSM contains only one set of armature winding, thereby features simple control strategy, low cost power inverter and substantial high efficiency. Due to the unique double salient structure and operation principle, the generated cogging torque in PMFSM is critical and quite different compared to the traditional PM machines. This paper presents and investigates various design techniques for reducing cogging torque in PMFSM. Firstly, an analytical model is proposed to study the influence of different methods on cogging torque. Then the optimal design parameters for minimizing cogging torque are determined by the analytical model, which significantly reduces the computational efforts. At last, the cogging torque with different design approaches are simulated by FEA along with the average output electromagnetic torque, which validates the analysis above.

Influence of Cogging Torque Reduction Method on Torque Ripple in a Surface-Mounted Permanent Magnet Synchronous Motor

  • Kim, Tae-Woo;Chang, Jung-Hwan
    • Journal of Magnetics
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    • v.17 no.2
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    • pp.109-114
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    • 2012
  • The torque characteristics of a surface-mounted permanent magnet synchronous motor (SPMSM) are analyzed in this study. The harmonics of the back electromotive force (EMF) and cogging torque are analyzed by the finite element method to study their effects on the torque ripple. Although low cogging torque can be achieved by varying geometric parameters such as the permanent magnet (PM) offset and notch depth on the stator teeth, the torque ripple is increased in some cases. The analysis results show that the ripple of the generated torque is determined by not only the amplitudes but also the phases of harmonics for the back EMF and cogging torque.

Characteristics of a Radial Flux Type Slotless Brushless DC Motor for No Cogging Torque

  • Hong, Sun-Ki
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.4B no.1
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    • pp.20-23
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    • 2004
  • BLDCMs are widely used in many industries. In certain specialized areas, they need to have high efficiency, high power rate and produce a low volume of noise, etc. In this study, a new type of slotless BLDCM is proposed that has no cogging torque, low iron loss and low volume as compared to commonly used BLDCMs. With a high performance magnet and coreless compact winding structure similar to those employed in linear synchronous motors, motor volume is reduced. The proposed motor has been put been through various experiments arid has demonstrated acceptable results for industry applications.

Cogging Torque Reduction in Permanent-Magnet Brushless Generators for Small Wind Turbines

  • Chung, Dae-Won;You, Yong-Min
    • Journal of Magnetics
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    • v.20 no.2
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    • pp.176-185
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    • 2015
  • We present the design optimization of the magnetic pole and slot design options that minimize the cogging torque of permanent-magnet (PM) brushless generators for small wind turbine generators. Most small wind-turbines use direct-driven PM generators which have the characteristics of low speed and high efficiency. Small wind-turbines are usually self-starting and require very simple controls. The cogging torque is an inherent characteristic of PM generators, and is mainly caused by the generator's geometry. The inherent the cogging torque can cause problems during turbine start-up and cut-in in order to start softly and to run a power generator even when there is little wind power during turbine start-up. Thus, to improve the operation of small turbines, it is important to minimize the cogging torque. To determine the effects of the cogging torque reductions, we adjust the slot opening width, slot skewing, mounting method of magnets, magnet shape, and the opening and combinations of different numbers of slots per pole. Of these different methods, we combine the methods and optimized the design variables for the most significant design options affecting the cogging torque. Finally, we apply to the target design model and compare FEA simulation and measured results to validate the design optimization.

Reduction of cogging torque of Servo motor with Rare earth Permanent Magnets & Its application (희토류 영구자석 서보모터의 코깅토오크 저감방법 및 시제품에의 적용)

  • Han, Moon-Kyu
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.128-130
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    • 1998
  • In a recent as the compact and the precision motor is needed, the use of rare earth permanent magnet with high energy product is frequent. Accordingly it is important to reduce the cogging torque for improving the control precision of motor. In order to develop the motor with low cogging torque which is contented with the requirement of customer, the prototype is designed and complete based on analysis method to reduce the cogging torque. The experimental results verify the validity.

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Performance Improvement of a Polygon Mirror Scanner Motor for Laser Beam Printer (레이저빔프린터용 폴리곤 미러 스캐너 모터의 특성개선)

  • You, Yong-min
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.854-855
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    • 2015
  • Electric machines for office automation device such as printer and scanner have been required the low noise and vibration performance. Many researches about the low noise and vibration of polygon mirror scanner motor have been also progressed. The noise and vibration of polygon mirror scanner motor can be classified by aerodynamic, structural and electromagnetic. Electromagnetic noise and vibration can be occurred by high cogging torque and nonsinusoidal back EMF. To improve the cogging torque and back EMF characteristic, we apply unequal air-gap. To analyse characteristic of a polygon mirror scanner motor, two dimensional finite element method is used. To minimize the cogging torque of a polygon mirror motor, Kriging based on latin hypercube sampling (LHS) is utilized. As a result, the cogging torque and torque ripple improved while maintaining the back EMF and average torque.

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Cogging Torque Reduction in AFPM Generator Design for Small Wind Turbines (소형 풍력발전기용 AFPM 발전기 코깅토크 저감 설계)

  • Chung, Dae-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.12
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    • pp.1820-1827
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    • 2012
  • This paper is to present a new method of cogging torque reduction for axial flux PM machines of multiple rotor surface mounted magnets. In order to start softly and to run a power generator even the case of weak wind power, reduction of cogging torque is one of the most important issues for a small wind turbine, Cogging torque is an inherent characteristic of PM machines and is caused by the geometry shape of the machine. Several methods have been already applied for reducing the cogging torque of conventional radial flux PM machines. Even though some of these techniques can be also applied to axial flux machines, manufacturing cost is especially higher due to the unique construction of the axial flux machine stator. Consequently, a simpler and low cost method is proposed to apply on axial flux PM machines. This new method is actually applied to a generator of 1.0kW, 16-poles axial flux surface magnet disc type machine with double-rotor-single-stator for small wind turbine. Design optimization of the adjacent magnet pole-arc which results in minimum cogging torque as well as assessment of the effect on the maximum available torque using 3D Finite Element Analysis (FEA) is investigated in this design. Although the design improvement is intended for small wind turbines, it is also applicable to larger wind turbines.

Development of Fractional Slot Axial Flux Permanent Magnet Synchronous Generator with Low Cogging Torque and Reduced Voltage Regulation (분수슬롯을 가지는 축방향 자속형 영구자석 동기전동기의 코깅토크 및 전압리플 저감에 관한 연구)

  • Choi, Da-Woon;Li, Jian;Cho, Yun-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1111-1112
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    • 2011
  • This paper investigated application of fractional-slot concentrated-winding axial flux permanent magnet machines for wind turbines. Design criteria of cogging torque and voltage regulation was firstly proposed for this kind of application. Fractional winding has small cogging torque which is highlight for wind turbines, but slot leakage inductance would increase voltage regulation, which is an important performance index of generators. By varying slot opening, cogging torque and slot leakage inductance could be adjusted. In this paper, cogging torque and inductances were calculated by both analytical and finite element methods. Voltage regulation was studied by two-axis model under unity-power-factor load and verified by transient finite element analysis.

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