• Title/Summary/Keyword: Low carbon steel

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Effects of Ultrasonic Amplitude on Electrochemical Properties During Cavitation of Carbon Steel in 3.5% NaCl Solution

  • Jang, I.J.;Kim, K.T.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.19 no.4
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    • pp.163-173
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    • 2020
  • Cavitation corrosion in many industrial plants has recently become a serious issue. Cavitation corrosion has generally been investigated using a vibratory method based on ASTM G32 standard, and the test can be divided into direct cavitation and indirect cavitation. Cavitation corrosion test uses the vibration frequency of the horn of 20 kHz with constant peak-to-peak displacement amplitude. In this work, the peak-to-peak amplitude was controlled from 15 ㎛ to 85 ㎛, and electrochemical measurements were obtained during indirect cavitation. The relationship between cavitation corrosion rate and electrochemical properties was discussed. Corrosion steps of carbon steel at the initial stage under cavitation condition in 3.5 % NaCl can be proposed. When the cavitation strength is relatively low, corrosion of the steel is more affected by the electrochemical process than by the mechanical process; but when the cavitation strength is relatively high, corrosion of the steel is affected more by the mechanical process than by the electrochemical process. This work confirmed that the critical ultrasonic amplitude of 0.42 %C carbon steel is 53.8 ㎛, and when the amplitude is less than 53.8 ㎛, the corrosion effect during the cavitation corrosion process is higher than the mechanical effect.

Characteristics on Sandwich Panel Welding of a Ni Thin Plate and Porous Ni Thin Plate (니켈박판과 다공질니켈박판의 샌드위치 판넬 용접 특성)

  • Hwang, Chan-Youn;Yang, Yun-Seok;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.547-555
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    • 2012
  • This paper focuses on the research of the anode and cathode in the Ni-MH secondary battery. In this paper, the proposed method employs a continuous wave Nd : YAG laser based on the pure Ni instead of the low carbon steel to improve the conductivity although the conventional secondary battery is based on the resistance spot welded with low carbon steel SS41. It welds a sandwich panel using the pure Ni and the porous thin plate, and the tested optimal conditions for the laser power and irradiation speed were 300 and 350 Watt, and 1.0~1.6m/min, respectively. Finally, we observed a ratio, heat input and cross-section and measured the conductivity of the welding section to test the weldability.

Leveling of Aged Low Carbon Steel Sheets in order to Prevent Shape Defects after Stamping (시효 발생한 저탄소 냉연강판의 가공형상 불량 방지를 위한 판재 교정기술 활용)

  • Park, K. C.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.241-247
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    • 2015
  • In order to prevent shape defects such as fluting and stretcher strains during press forming of aged low carbon steel sheets, roller leveling conditions for reducing yield point elongation were studied. Yield point elongations of leveled sheets were determined as a function of leveling, which is defined as the plastic fraction or the ratio of plastically deformed part in sheet thickness section to the whole thickness of the sheet. By adjusting this plastic fraction during leveling to more than 78%, yield point elongation in the leveled sheets was reduced so no fluting occurred during subsequent tangential bending. Stretcher strains can be avoided by leveling the sheet to an 84% plastic fraction condition.

Quantitative Evaluation of Fatigue Strength using a Surface defective Low Carbon Steel (저탄소강의 표면결개 방의 영향에 의한 피로강도의 정량적 평가)

  • 윤명진
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.42-49
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    • 1995
  • It is not clearly known how defects or inclusions of a low carbon steel affect a fatigue strength. We study this issue using SM15C materials. The investigation is carried out by a quantitative evaluation, and experimental findings are: (1) a fatigue limit of A series smooth specimen is 205MPa, and that of B, C, D series is 245MPa, 304MPa and 245MPa, respectively. (2) the fatigue limit varies with respects to the stress distribution I the vicinity of a defects and crack. (3) the micro hole creates a half-circular shape crack, while the hole depth is not critical to the fatigue strength, (4) considering the fatigue strength, the hole diameter is more significant than the hole depth, and (5) Fatigue limit of artificially defected specimen is lower than that of a flawless one (5-10%), however, there exist allowance size and depth of defect which don't get to influence at fatigue limit.

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A Study on the Evaluation of the Automatic Measurement Method of Plastic Strain Ratio by Two Extensometers (신장계에 의한 소성변형비 자동측정법의 평가에 관한 연구)

  • 김인수
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.504-512
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    • 2003
  • The plastic strain ratios(R-values) of low carbon steel sheets were determined by the automatic strain measurement method using two extensometers, the indirect photo method for the same tensile specimen during tensile test and the indirect method for the specimen after tensile test. The experimental results showed that the measured plastic strain ratios from the automatic strain measurement method using two extensometers coincided with those from the indirect photo method and the indirect method for all tensile specimens. In addition, the strain dependence of plastic strain ratios could be continuously recorded and the anisotropy of the strength coefficient, K, and strain hardening exponent, n, could be automatically calculated in three directions by computer through the use of two extensometers. The experimental results showed that the strain dependence of R-value was related to the anisotropy of strain hardening exponent in low carbon steel sheets.

A Study on the Influence of Pure Iron Purity of Electric Lens on the Electron Beam Control (전자빔 가공기의 전자렌즈 순철순도가 빔 제어에 미치는 영향)

  • Lee Chan-Hong;Ro Seung-Kook
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.149-153
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    • 2005
  • The electron beam machining provides very high resolution up to nanometer scale, hence the E-beam writing technology is rapidly growing in MEMS and nano-engineering areas. In the optical column of the e-beam writer, there are several lenses condensing and focusing electron beams from electron gun with fringing magnetic fields. The polepieces of these lenses are usually made with high purity iron which is hard to fabricate and very expensive. In this paper, the possibility of using polepiece of object lens composed with pure iron and low carbon steel was examined to reduce cost. The magnetic field at object lens was calculated with finite element method, and practical focusing qualities of SEM pictures were observed comparing for the object lens polepieces with pure iron and two type of composed with low carbon steel.

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The effects of overlapping ratio on surface properties in laser cladding (레이저 클래딩 중첩도가 표면특성에 미치는 영향)

  • 이제훈;서무홍;한유희
    • Laser Solutions
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    • v.3 no.1
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    • pp.38-45
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    • 2000
  • A 4㎾ RS840 CO2 laser with a powder auto-feeding apparatus has been used to deposit multiple overlapping tracks of Ni-base superalloy on to low carbon steel. It was found that the surface roughness(turbulence) of an overlapped cladding layer decreased with the increase of the overlapping ratio in an oscillating manner. When the overlapping ratio had values of 0.62, the surface turbulence was lowest. Overlapping ratio offer significant potential for improvement of materials surface properties such as corrosion performance and wear resistance. This paper reports that the overlapping ratio shows best corrosion resistance. The tensile residual stresses generated at the higher overlapping ratio( > 0.45) and the element concentration of Fe increased in the surface layer at the lower overlapping ratio( < 0.45) may lead to worse corrosion resistance.

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A characteristics of base metal and weldment of 100ksi class high strength steel (100ksi급 고장력강의 모재 및 용접부 특성)

  • 박태원;심인옥;김영우;강정윤
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.134-144
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    • 1996
  • A study was performed to investigate the properties of base metal and weldment for two HSLA steels and one HY-100 steel. Tensile, yield strength and elongation of HSLA-A steel were superior to those of HY-100 steel and yield ratios in HSLA-A and HSLA-B steels were higher than HY-100 steel owing to the precipitation of $\varepsilon$-Cu phase. The impact energy of HSLA-A steel was greater at all aging temperatures than that of HY-100 steel. HSLA-A and HY-100 steels had low impact transition temperature of about -l$25^{\circ}C$ and high upper shelf energy, The peak hardness of weldment in HSLA-A, HSLA-B and HY-100 steels were Hv 299, Hv 275 and Hv 441, respectively. The hardenability of HY-100 steel was largest due to the higher amount of carbon. The y-groove test showed that HSLA steels had superior resistance to cold cracking. Toughness of weld joint at the F. L. and F. L. +1mm in HSLA-A was almost the same as HY-100, but those at F. L.+3mm and F. L.+5mm was greater in HSLA-A steel.

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