• Title/Summary/Keyword: Low NOx Gas Burner

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Surface Flame Patterns and Stability Characteristics of Premixed Burner System for Fuel Reformers (개질기용 예혼합 버너의 화염형태 및 안정성 특성)

  • Lee, Pil-Hyong;Park, Bong-Il;Jo, Soon-Hye;Hwang, Sang-Soon
    • Journal of the Korean Society of Combustion
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    • v.15 no.3
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    • pp.8-14
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    • 2010
  • Fuel processing systems which convert fuel into rich gas (such as stream reforming, partial oxidation, autothermal reforming) need high temperature environment ($600{\sim}1,000^{\circ}$). Generally, anode-off gas or mixture of anode-off gas and LNG is used as input gas of fuel reformer. In order to make efficient and low emission burner system for fuel reformer, it is necessary to elucidate the combustion and emission characteristic of fuel reformer burner. The purpose of this study is to develop a porous premixed flat ceramic burner that can be used for 1~5 kW fuel cell reformer. Ceramic burner experiments using natural gas, hydrogen gas, anode off gas, mixture of natural gas & anode off gas were carried out respectively to investigate the flame characteristics by heating capacity and equivalence ratio. Results show that the stable flat flames can be established for natural gas, hydrogen gas, anode off gas and mixture of natural gas & anode off gas as reformer fuel in the porous ceramic burner. For all of fuels, their burning velocities become smaller as the equivalence ratio goes to the lean mixture ratio, and a lift-off occurs at lean limit. Flame length in hydrogen and anode off gas became longer with increasing the heat capacity. In particular, the blue surface flame is found to be very stable at a very lean equivalence ratio at heat capacity and different fuels. The exhausted NOx and CO measurement shows that the blue surface flame represents the lowest NOx and CO emissions since it remains very stable at a lean equivalence ratio.

An Experimental Study on the Combustion Characteristics of a Low NOx Burner Using Reburning Technology

  • Ahn, Koon-Young;Kim, Han-Seok;Son, Min-Gyu;Kim, Ho-Keun;Kim, Yong-Mo
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.950-958
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    • 2002
  • The combustion characteristics of a low NOx burner using reburning technology have been experimentally studied. The return burner usually has three distinct reaction zones which include the primary combustion zone, the reburn zone and the burnout zone by provided secondary air. NOx is mainly produced in a primary combustion zone and a certain portion of NOx can be converted to nitrogen in the rebury zone. In the burnout zone, the unburned mixtures are completely oxidated by supplying secondary air. Liquefied Petroleum Gas (LPG) was used as main and reburn fuels. The experimental parameters investigated involve the main/reburn fuel ratio, the primary/secondary air ratio, and the injection location of rebury fuel and secondary air. When the amount of return fuel reaches to the 20-30% of the total fuel used, the overall NO reduction of 50% is achieved. The secondary air is injected by two different ways including vertical and parallel injection. The injector of secondary air is located at the downstream region of furnace for a vertical-injection mode, which is also placed at the inlet primary-air injection region for a parallel-injection mode. In case of the vertical injection of the secondary air flow, the NOx formation of stoichiometric condition at a primary combustion zone is nearly independent of the rebury conditions (locations, fuel/air ratios) while the NOx emission of the fuel-lean condition is considerably influenced by the reburn conditions. In case of the parallel injection of the secondary air, the NOx emission is sensitive to the air ratio rather than the fuel ratio and the reburning process often coupled with the multiple air-staging and fuel-staging combustion processes.

Effect of Air Velocity on Combustion Characteristics in Small-Scale Burner

  • Laryea, Gabriel Nii;No, Soo-Young
    • Journal of the Korean Society of Combustion
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    • v.10 no.1
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    • pp.1-6
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    • 2005
  • This paper presents the combustion characteristics of hydrocarbon fuel from a conventional pressure-swirl nozzle of a small-scale burner. The nozzle has orifice diameters of 0.256 mm and liquid flow rates ranging from 50 to 64 mL/min were selected for the experiments. The furnace temperature distribution along the axial distance, the gas emission such as CO, $CO_2$, NOx, $SO_2$, flue gas temperature, and combustion efficiency were studied. The local furnace and flue gas temperatures decreased with an increase in air velocity. At injection pressures of 1.1 and 1.3 MPa the maximum furnace temperatures occurred closer to the burner exit, at an axial distance of 242 mm from the diffuser tip. The CO and $CO_2$concentrations decreased with an increase in air velocity, but they increased with an increase in injection pressure. The effect of air velocity on NOx was not clearly seen at low injection pressures, but at injection pressure of 1.3 MPa it decreased with an increase in air velocity. The effect of air velocity on $SO_2$ concentration level is not well understood. The combustion efficiency decreased with an increase in air velocity but it increased with an increase in injection pressure. It is recommended that injection pressure less than 0.9 MPa with air velocity not above 8.0 m/s would be suitable for this burner.

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Effect of Air Velocity on Combustion Characteristics Scale Burner

  • Laryea, Gabriel Nii;No, Soo-Young
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • v.10 no.1
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    • pp.76-82
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    • 2005
  • This paper presents the combustion characteristics of hydrocarbon fuel from a conventional pressureswirl nozzle of a small-scale burner. The nozzle has orifice diameters of 0.256 mm and liquid flow rates raging from 50 to 64 mL/min were selected for the experiments. The furnace temperature distribution along the axial distance, the gas emission such as CO, $CO_2,\;NOx,\;S0_2,$ flue gas temperature, and combustion efficiency were studied. The local furnace and flue gas temperatures decreased with an increase in air velocity. At injection pressures of 1.1 and 1.3 MPa the maximum furnace temperatures occurred closer to the burner exit, at an axial distance of 242 mm from the diffuser tip. The CO and $CO_2$ concentrations decreased with an increase in air velocity, but they increased with an increase in injection pressure. The effect of air velocity on NOx was not clearly seen at low injection pressures, but at injection pressure of 1.3 MPa it decreased with an increase in air velocity. The effect of air velocity $SO_2$ concentration level is not well understood. The combustion efficiency decreased with an increase in air velocity but it increased with an increase in injection pressure. It is recommended that injection pressure less than 0.9 MPa with air velocity not above 8.0 m/s would be suitable for this burner.

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NOx Reduction in the $10MW_{e}$ Power Boiler by Combustion Improvement (연소개선에 의한 $10MW_{e}$급 발전용 보일러의 NOx 저감)

  • Kim, Tai-Hyeung;Kim, Sung-Chul;Ahn, Kook-Young;Hong, Sung-Sun
    • 한국연소학회:학술대회논문집
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    • 2000.05a
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    • pp.26-34
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    • 2000
  • Geometry change of burner nozzle has influence on fuel atomizing and combustion characteristics. NOx reduction technologies can be divided into two method; Before combustion method(NOx treatment of fuel) and After combustion method(NOx treatment of flue gas). In this study, experiments are carried out using difference nozzle and combustion condition change to reduce NOx in heavy oil fired thermal utility boiler. These methods have advantage like easy application and low installation cost. By this method NOx can be reduced by 18% and maintain CO emission level.

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The study of plant application at flame management system with flame monitoring for pulverized coal firing boiler of thermal power plant (발전용 미분탄 연소 보일러 화염감시장치의 현장적용에 관한 연구)

  • Baeg, Seung-Yeob;Kim, Seung-Min
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.535-537
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    • 2004
  • The flame image processing and it's analysis system has been developed for optimal coal firing of thermal power plant, especially for reducing NOx and safe operations. We aimed at gaining the relationship between burner flame image, emissions of NOx and LOI(Loss on ignition) in furnace by utilizing the flame image processing methods. And the relationship determines quantitatively the conditions of combustion on the individual burners. The test was conducted on Samchonpo thermal power plant #4 unit(560MW) of KOSEP which has 24 burners. The system simplified the burner adjustment works in accordance with the real time trending of flame behavior like NOx profiles and unburned carbon profiles for individual burners. But, This kind of conventional method increases the cost as the number of burner are increased. Also there is a difficulty to measure exhausted gas of each burner because of measurement errors. This paper intends to propose the useful "Flame Monitoring System" that can find Low NOX and LOI at the upper furnace and to compare with the conventional System.

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A Study on the Furnace Heating Characteristics Using Oxy-fuel Combustion (순산소 연소를 이용한 연소로 가열특성에 관한 실험적 연구)

  • Jeong, Yu-Seok;Lee, Eun-Kyung;Ko, Chang-Bok;Noh, Dong-Soon;Jang, Byung-Lok;Han, Hyung-Kee
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.229-234
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    • 2006
  • The oxy-fuel combustion heating characteristics is investigated experimentally by measuring furnace and steel temperature variations for batch type furnace simulator with a specially designed low NOx oxy-fuel burner. Economics of using oxy-fuel combustion is confirmed and, the furnace and steel temperature variations for different heating conditions are compared to deduce optimal heating control pattern for energy savings and rapid uniform heating. High $CO_2$ concentration (> 80-90%), low NOx (< 40ppm) and CO (< 10ppm) are measured in the flue gas. Temperature differences (< $30^{circ}C$) inside the furnace and steel are reduced relatively by increasing the burner jet momentum.

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A study of Overall Combustion Characteristics according to the Air Preheated Temperature in a Hybrid/Dual Swirl Jet Combustor (하이브리드/이중 선회제트 연소기에서 공기 예열온도에 의한 배출 특성 연구)

  • Choi, Inchan;Jo, Junik;Lee, Keeman
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.149-152
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    • 2012
  • The laboratory experiments have been conducted to investigate the effects of air preheated temperature on the emission characteristics by a model gas turbine burner with a hybrid/dual swirl jet flames configuration. The concentration of NOx and CO emissions, and flue gas temperature at combustor exit were measured with varying the equivalence ratio for different air preheated temperatures of 300, 400, 500K at atmospheric pressure. It was overall shown that the NOx and CO emissions, and flue gas temperature were decreased according to the decreasing of equivalence ratio due to the effects of lean premixed combustion regardless of the air preheated temperature. Experimental results of a lean premixed flames configuration indicated that the NOx emission was increased with higher inlet air temperature and air flow rate, which is attributed to the increasing of flue gas temperature and heat release related to the thermal NOx mechanism. But the CO emission was shown the opposite tendency, that is, the CO emission was decreased with increasing of inlet air temperature and flow rate.

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Eco-machinery Engineering Technology for Reducing NOx Emission (질소산화물과 관련한 환경기계기술)

  • Ahn, Kook-Young;Kim, Han-Seok;Cha, Min-Seok;Lee, Jin-Wook
    • 한국연소학회:학술대회논문집
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    • 2003.05a
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    • pp.301-310
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    • 2003
  • Eco-Machinery engineering technologies in KIMM for reducing NOx emission were introduced. Combustion technologies such as reburning and fuel staged or air staged combustion have been applied to reduce NOx emission in the field of boiler furnaces. Lean premixed combustion method have been studied in gas turbine combustor. Hybrid system with plasma and SCR being considered as prospective method of De-NOx has been developed. Also, low NOx technologies including common rail system, EGR and DPF in diesel engine have been investigated.

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The Optimization of Cylindrical Perforated Burner for Condensing Gas Boiler (콘덴싱 가스보일러용 원통형 다공버너의 최적화 연구)

  • 이창언;장기현;이강주;정영식
    • Journal of Energy Engineering
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    • v.11 no.1
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    • pp.10-17
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    • 2002
  • The objective of performing this study is to develop low emission condensing gas boiler. To reduce NOx and CO, three reasonable distances between burner and heat exchanger were decided through the experiments of model plane burner. Three burners with different diameter were made and then emission characteristics were examined. The optimum burner geometry was determined from flame stability, pollutant emission characteristics and applicability to the practical boiler system. In the domain of equivalence ratio 0.68~0.85, turn-down ratio of the burner designed by this research was extended to a wider range of 5 : 1. Thermal efficiency of the boiler developed by this study reached to 97% (LHV basis) of heating water efficiency at heating load of 20,000 kcal/hr when fueled by both of LNG or LPG. Emission ($O_2$=0%, wet basis) of NOx and CO concentration was 26 ppm and 85 ppm when fueled by LNG, 41 ppm and 113 ppm when fueled by LPG respectively.