• 제목/요약/키워드: Loss of Steel Products

검색결과 36건 처리시간 0.031초

Investigation of some Natural Product Extracts as Corrosion Inhibitors for Mild Steel in Acid Mediu

  • Subramania, A.;Sathiya Priya, A.R.;Saravanan, S.;Abdul Nasser, A.J.;Vasudevan, T.
    • Corrosion Science and Technology
    • /
    • 제4권6호
    • /
    • pp.231-235
    • /
    • 2005
  • The inhibitive effect of extracts of tamarind seeds and jackfruit seeds, curry leaves and henna leaves on corrosion of mild steel in 1M HCl solution have been studied by weight loss, potentiodynamic polarization and impedance measurements. Results obtained from the electrochemical techniques were in good agreement with weight loss results. From the weight loss data, the values of surface coverage ($\Theta$) and corrosion rate were calculated. The inhibition efficiency (IE) increased with increasing inhibitor concentration in 1M HCl solution. In all the cases the adsorption of the natural product extracts on the mild steel surface from 1M HCl follows the Langmuir adsorption isotherm relationship. Potentiodynamic polarization studies reveal the fact that all the four natural product extracts act as mixed type inhibitors. The decrease in the inhibition efficiency follows the order: Extracts of jackfruit seed>henna leaves>curry leaves>tamarind seed.

New Corrosion-Resistant Zn-Al-Mg Alloy Hot-Dip Galvanized Steel Sheet

  • Kohei Tokuda;Yasuto Goto;Mamoru Saito;Hiroshi Takebayashi;Takeshi Konishi;Yuto Fukuda;Fumiaki Nakamura;Koji Kawanishi;Kohei Ueda;Hidetoshi Shindo
    • Corrosion Science and Technology
    • /
    • 제23권2호
    • /
    • pp.121-130
    • /
    • 2024
  • In recent years, Zn-Al-Mg alloy galvanized steel sheets have been widely used as coated steel sheets to support social capital in the infrastructure field. A feature of Zn-Al-Mg alloy-coated steel sheets is that they provide a better corrosion protection period than Zn-coated steel sheets. In this study, the corrosion resistance of a new Zn-Al-Mg alloy-coated steel sheet was investigated and compared to that of conventional commercially available coated steel sheets. The investigation confirmed that increasing the Mg concentration in the Zn-Al-Mg-coated steel sheet improved corrosion resistance, which was more than 10 times that of the galvanized steel sheet specified in JIS G 3302. The study findings also confirmed that the corrosion resistance reached more than twice that of the coated steel sheet specified in JIS G 3323. If such galvanized steel sheets are applied to social infrastructures that are exposed to severely corrosive environments, the service life of the infrastructure might be extended.

H형(形) 강(鋼) 제품(製品)의 절단(切斷) 모델 최적화(最適化)에 관한 연구(硏究) (The Development of the Optimization Cutting Model for the H-Beam Steel)

  • 남호기;박상민;조종남;김종현
    • 대한안전경영과학회지
    • /
    • 제13권4호
    • /
    • pp.213-223
    • /
    • 2011
  • Recent cross-country competition and Chinese steel industry because of the emerging steel industry in Korea is a very difficult situation. Therefore, the steel industry in order to overcome this difficult market environment, the quality, cost competitiveness, enhance customer service levels and enhance international competitiveness through is needed. In this study, the purpose of strengthening the competitiveness of steel companies in order and hit the recovery of raw materials have been developed to optimize the model, developed before and after the results were analyzed. In addition, when applied to other products in order to minimize risk and optimize cutting trial stage of development details of the model is presented in detail. Therefore, the developed model was applied to order the recovery of raw materials hits and significantly improved production planning time has been shortened dramatically. In the present study the contents of other products when properly applied and the competitiveness of companies to improve customer service levels are expected to be helpful.

철근콘크리트구조물의 철근부식에 대한 비파괴 측정과 부식에 따른 균열거동 (A Study of Non-destructive Measurement on the Reinforced Concrete Structure Damaged by Reinforcing Steel Corrosion)

  • 김성운;정한중;김창환;임선택
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 1991년도 가을 학술발표회 논문집
    • /
    • pp.80-85
    • /
    • 1991
  • This experimental study was performed to derive the relationship between the measured values(corrosion potential) and the actual amount of corrosion products(reinforcing steel weight loss rate). Also the growth of crack due to the steel corrosion was oberved. First, the reinforcing steel of R/C specimen was corroded with chloride penetration and accelerated galvanostatic corrosion method. And then, the corrosion potential of reinforcing steel was measured with nondestructive tester.

  • PDF

Modeling cover cracking due to rebar corrosion in RC members

  • Allampallewar, Satish B.;Srividya, A.
    • Structural Engineering and Mechanics
    • /
    • 제30권6호
    • /
    • pp.713-732
    • /
    • 2008
  • Serviceability and durability of the concrete members can be seriously affected by the corrosion of steel rebar. Carbonation front and or chloride ingress can destroy the passive film on rebar and may set the corrosion (oxidation process). Depending on the level of oxidation (expansive corrosion products/rust) damage to the cover concrete takes place in the form of expansion, cracking and spalling or delamination. This makes the concrete unable to develop forces through bond and also become unprotected against further degradation from corrosion; and thus marks the end of service life for corrosion-affected structures. This paper presents an analytical model that predicts the weight loss of steel rebar and the corresponding time from onset of corrosion for the known corrosion rate and thus can be used for the determination of time to cover cracking in corrosion affected RC member. This model uses fully the thick-walled cylinder approach. The gradual crack propagation in radial directions (from inside) is considered when the circumferential tensile stresses at the inner surface of intact concrete have reached the tensile strength of concrete. The analysis is done separately with and without considering the stiffness of reinforcing steel and rust combine along with the assumption of zero residual strength of cracked concrete. The model accounts for the time required for corrosion products to fill a porous zone before they start inducing expansive pressure on the concrete surrounding the steel rebar. The capability of the model to produce the experimental trends is demonstrated by comparing the model's predictions with the results of experimental data published in the literature. The effect of considering the corroded reinforcing steel bar stiffness is demonstrated. A sensitivity analysis has also been carried out to show the influence of the various parameters. It has been found that material properties and their inter-relations significantly influence weight loss of rebar. Time to cover cracking from onset of corrosion for the same weight loss is influenced by corrosion rate and state of oxidation of corrosion product formed. Time to cover cracking from onset of corrosion is useful in making certain decisions pertaining to inspection, repair, rehabilitation, replacement and demolition of RC member/structure in corrosive environment.

전기강판의 가공 및 포화를 고려한 IPM 모터의 철손 해석 (Core Loss Analysis of IPM Motor Considering Magnetic Saturation and Manufacturing of Electrical Steel)

  • 하경호;김지현;김재관;이선권;나민수
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2009년도 제40회 하계학술대회
    • /
    • pp.887.1_888.1
    • /
    • 2009
  • This paper proposes a core loss analysis method to obtain high accuracy prediction by using Multi-curve representing magnetic properties of a electrical steel in Finite Element Analysis (FEA). Generally, the magnetic prosperities of the electrical steel are measured by Epstein Method based on the international standards that are not good sufficient to predict motor performances. The method only aims to grade products in steel companies The magnetic properties of actual stator core is highly different to those given by steel companies due to the fact that stacking effect, shearing stress, nature anisotropy of electrical steels are not taken into account. In this paper, the magnetic properties are variously measured by three measuring devices, and then the several BH curves and BW curves obtained are used to analyze the core loss of a IPM. The BH curve in the high magnetic field are extrapolated using the mathematical formulation with the maximum saturation magnetic polarization measured

  • PDF

전기강판 특성을 활용한 유니버셜 모터의 효율 개선 (Efficiency Improvement based on New Non-oriented Electrical Steel developed for Universal Motor)

  • 심호경;김교성
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2011년도 제42회 하계학술대회
    • /
    • pp.890-891
    • /
    • 2011
  • This paper presents efficiency improvement of a universal motor used in a vacuum cleaner. The transient computation is carried out by employing finite element analysis with nonlinear material curves. Working point of magnetic field is investigated and operating frequencies are analyzed using harmonics analysis. New non-oriented electrical steel is developed for the motor regarding permeability and iron loss at the frequencies. Accordingly, new electrical steel is applied to the motor, which leads to improve efficiency of the motor.

  • PDF

탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (II) (A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (II))

  • 류기룡;노현철;송재선;박춘달;윤일채
    • Design & Manufacturing
    • /
    • 제6권2호
    • /
    • pp.90-95
    • /
    • 2012
  • The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).

  • PDF

Analytical model of corrosion-induced cracking of concrete considering the stiffness of reinforcement

  • Bhargava, Kapilesh;Ghosh, A.K.;Mori, Yasuhiro;Ramanujam, S.
    • Structural Engineering and Mechanics
    • /
    • 제16권6호
    • /
    • pp.749-769
    • /
    • 2003
  • The structural deterioration of concrete structures due to reinforcement corrosion is a major worldwide problem. Service life of the age-degraded concrete structures is governed by the protective action provided by the cover concrete against the susceptibility of the reinforcement to the corrosive environment. The corrosion of steel would result in the various corrosion products, which depending on the level of the oxidation may have much greater volume than the original iron that gets consumed by the process of corrosion. This volume expansion would be responsible for exerting the expansive radial pressure at the steel-concrete interface resulting in the development of hoop tensile stresses in the surrounding cover concrete. Once the maximum hoop tensile stress exceeds the tensile strength of the concrete, cracking of cover concrete would take place. The cracking begins at the steel-concrete interface and propagates outwards and eventually resulting in the through cracking of the cover concrete. The cover cracking would indicate the loss of the service life for the corrosion-affected structures. In the present paper, analytical models have been developed considering the residual strength of the cracked concrete and the stiffness provided by the combination of the reinforcement and expansive corrosion products. The problem is modeled as a boundary value problem and the governing equations are expressed in terms of the radial displacement. The analytical solutions are presented considering a simple 2-zone model for the cover concrete viz. cracked or uncracked. A sensitivity analysis has also been carried out to show the influence of the various parameters of the proposed models. The time to cover cracking is found to be function of initial material properties of the cover concrete and reinforcement plus corrosion products combine, type of rust products, rate of corrosion and the residual strength of the cover concrete. The calculated cracking times are correlated against the published experimental and analytical reference data.

탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (I) (A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (I))

  • 류기룡;노현철;송재선;박춘달
    • Design & Manufacturing
    • /
    • 제6권2호
    • /
    • pp.84-89
    • /
    • 2012
  • In recent years, technology of press plastic working having made remarkable progress. We can say this because it facilitates mass production and have superior performances in machining speed and equivalency of quality than other processing methods. In characteristics of press plastic working, mold manufacturing according to characteristics of each product should be preceded before processing and it has a great influence on machining speed and quality of products and etc according to manufacturing method. Therefore, mold design technology is a critical technology in press plastic working. There are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment.

  • PDF