• 제어로봇시스템학회:학술대회논문집
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• 2002.10a
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• pp.67.1-67
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• 2002

We describe the looper controller design for a hot strip mill. The looper is to control the strip tension which influences on the width of the strip. It is very important to control the looper control of the hot strip mill, but difficult to control the looper, because there exists on mutual interaction among strip gauge, looper angle, and strip tension. In this paper, we present the modeling for the hot strip finishing mill to control the tension of the strip and suggest a cross control method of full-stand hot strip finishing mill. The cross control is a very simple method that allows non-interacting control.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.505-509
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• 2002

The looper control of hot strip finishing mill is one of the most important control item In hot strip rolling mill process. Loopers are placed between finishing mill stands and control the mass flow of the two stands. Another important action of the looper is to control the strip tension which influences on the width of the strip. So it is very important to control both the looper angle and the strip tension simultaneously but the looper angle and the strip tension are strongly interacted by each other. The gain scheduling is to break the control design process into two steps. First, one designs local linear controllers based on linerizations of the nonlinear system at several different operating conditions. Second, a global nonlinear controller for the nonlinear system is obtained by interpolating.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.75.5-75
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• 2001

In this paper, we study design of a ILQ(Inverse Linear Quadratic optimal control) looper control system for hot strip mills. The looper which is placed between stands plays an important role in controlling strip width by regulating strip tension variation generated from the velocity difference of main work rolls. A Looper servo controller is designed by ILQ control theory which is an inverse problem of LQ(Linear Quadratic optimal control) control. The mathematical model for looper system is obtained by Taylor´s linearization of nonlinear differential equations. Then we designed linear controller for linearization model by using the ILQ control algorithm. Thereafter this controller is applied to the nonlinear model for model identification. As a result, we show the controller´s robustness for the model error, external disturbance and sensor noise.

• Journal of Institute of Control, Robotics and Systems
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• v.13 no.4
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• pp.377-384
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• 2007

This paper studies on the relation between linearization methods and controller gains in the looper ILQ(lnverse Linear Quadratic optimal control) system for hot strip finishing mills. Firstly, two linear models arc respectively derived by a linearization method using Taylor's series expansion and a static state feedback linearization method, respectively, and the linear models are compared with the nonlinear model. Secondly, the looper servo controllers are respectively designed on the basis of two linearization models. Finally, the relation between the performances of two ILQ servo controllers and the linearization methods, and the structures and control gains of two controllers are evaluated by a computer simulation.

• Journal of Mechanical Science and Technology
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• v.17 no.11
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• pp.1608-1615
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• 2003

This paper studies on the linearization of a looper system in hot strip mills, that plays an important role in regulating a strip tension or a strip width. Nonlinear dynamic equations of the looper system are analytically linearized by a static feedback linearization algorithm with a compensator. The proposed linear model of the looper is validated by a comparison with a linear model using Taylor's series. It is shown that the linear model by static feedback well describes nonlinearities of the looper system than one using Taylor's series. Furthermore, it is shown from the design of an ILQ controller that the linear model by static feedback is very useful in designing a linear controller of the looper system.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.68.6-68
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• 2001

There is a looper for the safety threading between stands in finishing mill. In this looper system, it is 2 inputs 2 outputs MIMO )Multi Input Multi Output) system, which has two inputs that are the angle of looper and the tension of Strip and has two outputs that are the torque of looper motor and the speed of Mill Motor. In tension controller of looper, it calculates the range of tension variation into the compensation value of speed and outputs to the speed controller of Mill Motor, so that it controls the tension of strip between stands. In this study, using this tension controller of looper, we adjust the establishment value of ...

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.169-169
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• 2000

The modeling for the looper of a hot strip finishing mill to control the tension of the strip is presented. The looper is an arm pushing against the strip between stands in a tandem mill to keep the strip tension constant and to isolate the interactions of the adjacent stands. Tension is influenced by the difference in mass flow through the up stream and down-stream rolling stands. Tension is critical to strip quality, influencing width, gauge, and shape. This paper presents how looper angle and strip tension are controlled for a hot strip finishing mill.

• Proceedings of the KIEE Conference
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• 2000.07d
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• pp.2513-2515
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• 2000

The Hot Strip Mill(HSM) process consists of reheating furnace, roughing mill, finishing mill and coiler. Reheating furnace heats slab and roughing mill, finishing mill produces strip from this slab. The quality of this production mainly depends on finishing mill, which consists of 6 or 7 stands. Between stands a looper is installed for the better material flow. Automatic gage control(AGC), speed control system and looper system, which are connected with each other, are the main control systems for HSM. The low strip tension can make a loop between stands, which can be caused cobble. On the other hand, high strip tension causes thickness and width reduction, which affects the product quality, and can lead to tear the strip, if it is too high. Because of it, a proper strip tension is needed for better material flow: e.g. A good looper control system is substantial for the better production quality. What is handled in this paper is, the looper controller, which is developed to minimize the fluctuation of width of strip by maintaining an appropriate strip tension between stands and to achieve the stability of the looper control system. And its performance compared with a conventional PID controller is also discussed. The difficulties associated with the maintenance of the constant tension are described.

• Journal of Power System Engineering
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• v.12 no.1
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• pp.72-79
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• 2008

This paper designs a looper-tension controller for mass-flow stabilization in hot strip finishing mills. By Newton's 2nd law and Hooke's law, nonlinear dynamic equations on the looper-tension system are firstly derived, and linearized by a linearization algorithm using a Taylor's series expansion. Moreover, a tension calculation model is obtained from the nonlinear dynamic equations which is called as a soft sensor of strip tension between two neighboring stands. Next, a looper-tension servo controller is designed by an ILQ(Inverse Linear Quadratic optimal control) algorithm, and it is combined with a minimal disturbance observer which to attenuate speed disturbances by AGC and operator interventions, etc.. Finally, it is shown from by a computer simulation that the proposed ILQ controller with a disturbance observer is very effective in stabilizing the strip mass-flow under some disturbances, moreover it has a good command following performance.

• Proceedings of the KIEE Conference
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• 1999.11c
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• pp.561-563
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• 1999

The looper of a hot strip finishing mill is installed between each pair of stands and plays a key role to enhance the product quality of strip by controlling the tension and height of strip in each inter-stand. Though the conventional looper control has achieved the mass products of strip so far, it has difficulties not only tuning gains by means of errors which are caused by coupling effects between strip tension and looper angle both utilizing tension feedback. Therefore, the non-interactive control employing cross controller and tension feedback has been introduced in looper control system in order to overcome the coupling effects existing between tension and looper angle and track the reference tension efficiently. In this paper, we present the cross controllers which play a role to decouple reciprocal effects between tension and looper angle and show better performance.