• Title/Summary/Keyword: Lobe profile

Search Result 37, Processing Time 0.02 seconds

Development of an Automated Integrated Design System for Gerotor Pumps with Multiple Profiles(Ellipse and Involute) (타원.인벌루트 조합 형상을 갖는 지로터 펌프의 통합적 설계 자동화 시스템 개발)

  • Moon, Hyun-Ki;Jung, Sung-Yuen;Bae, Jun-Ho;Chang, Young-June;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.9
    • /
    • pp.67-77
    • /
    • 2010
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated design system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance plus CFD-ACE+. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. CFD simulation results show trends similar to those carried out in experiments, and a quantitative comparison is presented. Results obtained from the automotive integrated design system enable the designer and manufacturer of oil pump to be more efficient in this field.

Design of Elliptical Lobe Type Gear with Involute Profile (타원계 엽형기어의 설계 및 동특성에 관한 연구)

  • 유명섭
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.4
    • /
    • pp.7-14
    • /
    • 1998
  • Noncircular gears have been used for obtaining the modified anglualr velocity ratio between parallel axes. The elliptical gear, which is a kind of noncircular gears, makes use of ellipse as a pitch curve, and is applied for the measurement of the discharge of liquid. The applications of an elliptical gear are more advantageous than any other mechanism as like a crank-slider linkage or a cam mechanism in view of the accuracy and the reliability to transmit the prescribed motion. In this paper, acceding to the theoretical involute tooth profile, two pairs of the elliptical gears were manufactured by using CNC wire electronic discharge machine. The proper ranges of the operating pressure angle and of module not to generate under cutting are studied on the change of the eccentricity, because it is the eccentricity of the pitch curve that determines most of the characteristics of the elliptical gear and then the vibration analysis is executed for the verification of harmonious rotating.

  • PDF

A Multi-Polynomial Synthesis Method for DRRD Cam Profile Optimizations and Effects of Shape Factors on the Cam Lobe Area (DRRD 캠 형상 최적 설계를 위한 다항식 합성법과 캠 로우브 면적에 미치는 형상 계수들의 영향)

  • 김도중;박성태
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.2 no.4
    • /
    • pp.59-71
    • /
    • 1994
  • A multi-polynomial method is proposed to synthesize DRRD cam profiles. A cam lift duration s divided into 10 sections, each of them is expressed by a polynomial equation. 12 design variables are extracted from the cam profile displacement, velocity, and acceleration curves. Because all the design variables have physical meanings which are familiar to most cam designers, it is easy to imagine a profile shape from the design variables. The design envelope of the method is wide enough to be used in DRRD automotive cam designs. Polydyne cams, widely used in automotive engines, are included into the envelope. Unlike Polydyne cams, the method provides capability of wide velocity factor variations, which gives much flexibility in flat-faced tappet design. Area factor of profiles designed by the method can be increased 5-10% compared to those of Polydyne cams without increasing acceleration factor. The method is especially useful for cam profile optimizations.

  • PDF

The Radiation Characteristics Improvement and Thickness Reduction of Base Station Antenna with Artificial Magnetic Conductor (인공 자기 도체를 이용한 기지국 안테나의 방사 특성 개선 및 두께 감소)

  • Son, Cheol-Hong;Ahn, Ji-Hwan;Chang, Ki-Hun;Yoon, Ji-Hwan;Yoon, Young-Joong
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
    • /
    • v.20 no.12
    • /
    • pp.1233-1242
    • /
    • 2009
  • In this paper, a Base Station Antenna(BSA) utilizing Artificial Magnetic Conductor(AMC) as reflector instead of common conductive plate to improve radiation characteristics and achieve low-profile is proposed. In the case of the conventional BSA on conductive surface which acts as a reflector, a secondary radiation is caused at the corner of the conductive surface, and it increases the back-lobe of the antenna, resulting in deteriorating the radiation characteristic of the conventional BSA. However, using the AMC, the back-lobe of the BSA can be largely reduced by the surface wave suppression. And the Side-Lobe Level(SLL) is also improved, resulting in preventing the service area overlapped. Furthermore, due to the $0^{\circ}$ reflection phase on AMC, the profile of the BSA can be also reduced.

A Study on Dynamic Simulation and Cam Profile Optimization for OHV Type Valve Trains (OHV형 밸브트레인의 동특성 해석 및 최적 캠 형상설계에 관한 연구)

  • 김도중;윤수환;박병구;신범식
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.4 no.1
    • /
    • pp.110-122
    • /
    • 1996
  • The objective of this study is to understand the dynamic characterictics of OHV type valve trains and to design and optimal cam profile which will improve engine performance. A numerical model for valve train dynamics is presented, which aims at both accuracy and computational efficiency. The lumped mass model and distributed parameter model were used to describe the valve train dynamics. Nonlinear characterictics in the valve spring behavior were included in the model. Comprehensive experiments were carried out concerning the valve train dynamics, and the model was tuned based on the test results. The dynamic model was used in designing an optimal cam profile. Because the objective function has many local minima, a conventional local optimizer cannot be used to find an optimal solution. A modified adaptive random search method is successfully employed to solve the problem. Cam lobe area could be increased up to 7.3% without any penalties in kinematic and dynamic behaviors of the valve train.

  • PDF

Experimental Study on the Performance of Screw Compressor with Various Shapes of Air End (에어엔드 형상변화에 따른 스크류 압축기 성능에 관한 실험적 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
    • /
    • v.16 no.1
    • /
    • pp.5-10
    • /
    • 2013
  • The performance of screw air compressor is affected by rotor profile, lobe number, air end wrap angle, rotor L/D ratio, suction and discharge ports, revolutions of air end and load regulation control, etc. In general, an efficient screw compressor needs a rotor profile of which has a large flow cross-section area, short sealing lines and a small blow-hole. In this study, experimental study was performed with newly designed $5{\times}6$ rotor profile and various shapes of air end. Results show that the measured specific power consumption of the newly designed screw compressor appeared to be lower than any other published data for the equivalent screw compressors manufactured.

Development of rotor profile design technology for improving the screw compressor performance (공기압축기 성능향상을 위한 로터 프로파일 설계기술 개발 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Lee, Dong-Kyun;Kim, Youn-Jea
    • Proceedings of the KSR Conference
    • /
    • 2009.05b
    • /
    • pp.585-592
    • /
    • 2009
  • The performance of screw compressor depends on lots of design parameters of rotor profile, such as length of seal line, wrap angle, blow hole, suction and discharge port size, number of rotor lobe, etc. The optimum rotor profile makes it possible to increase the compression efficiency with low energy consumption, and to minimize the loss of power. In this research, a new rotor profile design and performance analysis are done by computer simulation. It is expected that the volumetric efficiency is improved because the internal leakage is reduced due to the minimization of blow hole and clearance, and the stiffness of rotors is increased due to the reduction of length to diameter ratio. Also, the specific power consumption will be secured for use ranging from low to high operation speed.

  • PDF

Performance Improvement of Oil Pump by Design of Gerotor (Combined Profile - Two Ellipses) and Port (지로터(2개의 타원 조합) 형상 및 포트 설계를 통한 오일펌프 성능인자 향상)

  • Kwak, Hyo Seo;Li, Sheng Huan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.3
    • /
    • pp.207-216
    • /
    • 2016
  • A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.