• Title/Summary/Keyword: Load Stress Testing

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Application of Continuous Indentation Technique for Reliability Evaluation in Power Plant Facilities (발전설비 주요배관 신뢰도 확보를 위한 연속압입시험 적용)

  • Park, Sang-Ki;Ahn, Yeon-Shik;Jung, Gye-Jo;Cho, Yong-Sang;Choi, Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.158-162
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    • 2004
  • Reliability of welded structures in power plant facilities is very important, and their reliability evaluation requires exact materials properties. But, the conventional PQR (Procedure Qualification Record) can hardly reflect the real material properties in the field because the test is only done on specimens with simulated welding. Therefore, a continuous indentation technique is proposed in this study for simple and non-destructive testing of in-field structures. This test measures the indentation load-depth curve during indentation and analyzes the mechanical properties such as the yield strength, tensile strength and work hardening index. This technique has been applied to evaluate the tensile properties of the weldment in the main steam pipe and hot reheater pipe in power plants under construction and in operation.

A STUDY ON THE FATIGUE AND PHYSICAL PROPERTIES OF TITANIUM USED IN REMOVABLE PARTIAL DENTURES (국소의치용 티나늄의 피로도 및 물리적 성질에 관한 연구)

  • Kim Hak-Sun;Kim Kwang-Nam;Chang Ik-Tae
    • The Journal of Korean Academy of Prosthodontics
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    • v.32 no.2
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    • pp.249-267
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    • 1994
  • The purpose of this study was to compare the fatigue, physical properties, flexibility and surface roughness of titanium used in removable partial dentures with those of a type IV and alloy and a cobalt- chromium alloy. Fatigue testing subjected the test specimen to rapid cycling at a given stress until failure occurred by using a small-sized, electrodynamic type bending fatigue testing machine. The S-N curves for the framework materials were generated. For tensile testing, a tensile bar as described in the ADA Specification No.14 was subjected to tensile loading until failure occurred. Load-displacement curves were generated for 18 gauge round specimen and tapered half round specimen. Then the flexibilities were calculated. The surface roughnesses were compared by analyzer. Through analyses of the data, the following conclusions were obtained. 1. The fatigue property of titanium was higher than that of a type IV gold alloy$(p\leq0.05)$, but there was no significant difference between titanium and a cobalt-chromium alloy $(p\geq0.05)$. 2. The yield strength, the ultimate tensile strength and Victors hardness of titanium were higher than those of a type IV gold alloy but lower than those of a coalt-chromium alloy$(p\leq0.05)$. 3. The percentage of elongation and reduction of area of titanium were the highest $(p\leq0.05)$. 4. The surface roughness of titanium was the greatest$(p\leq0.05)$. 5. The flexibility of titanium was lower than that of a type IV gold alloy but higher than that of a cobalt-chromium alloy$(p\leq0.05)$.

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A Study on Introducing Security Certification for Control Systems (제어시스템 보안인증 도입 방안 연구)

  • Choi, Hoyeol;Kim, Daeyeong;Shin, Hyungjune;Hahn, Changhee;Hur, Junbeom
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.26 no.3
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    • pp.725-734
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    • 2016
  • SCADA(Supervisory Control and Data Acquisition) system is widely used for remote monitoring and control throughout the domestic industry. Due to a recent breach of security on SCADA systems, such as Stuxnet, the need of correctly established secure certification of a control system is growing. Currently, EDSA-CRT (Embedded Device Security Assurance-Communication Robustness Test), which tests the ability to provide core services properly in a normal/abnormal network protocol, is only focused on the testing of IP-based protocols such as IP, ARP, TCP, etc. Thus, in this paper, we propose test requirements for DNP3 protocol based on EDSA-CRT. Our analysis show that the specific test cases provide plentiful evidences that DNP3 should follow based on its functional requirements. As a result, we propose 33 specific test case for DNP3 protocol.

Cyclic Seismic Testing of Steel Moment Connections Reinforced with Welded Straight Haunch (용접 수평헌치로 보강된 철골 모멘트 접합부의 반복재하 내진실험)

  • 이철호;권근배;정종현;오명호;구은숙
    • Journal of the Earthquake Engineering Society of Korea
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    • v.6 no.4
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    • pp.31-37
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    • 2002
  • Recently a simplified design procedure as well as load transfer model for seismic steel moment connections with welded straight haunch have been proposed by Lee and Uang. Cyclic seismic testing was conducted to verify the proposed design procedure and to develop the details that will prevent the cracking at the haunch tip, where stress concentration was the highest. All the specimens thus designed effectively pushed plastic hinging away from the haunch tip and were able to develop satisfactory plastic rotation capacity of 0.04 radian with no fracture. A sloped edge combined with drilling a hole near the haunch tip or a pair of stiffeners(partially or fully) extended from the beam web successfully prevented the crack initiation at the haunch tip. The strut action of the haunch web, which had been predicted from the previous analytical study, was also experimentally identified through the strain gage readings.

Study on Evaluation of Plastic Deformation Zone at Crack Tip for the Multi-Passed Weld Region of the Pressure Vessel Steel Using Nondestructive Method (비파괴법에 의한 압력용기 강 다층용접부의 균열선단에서 소성변형 역성장거동 평가에 관한 연구)

  • Na, Eui-Gyun;Lee, Sang-Guen
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.473-478
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    • 2009
  • The purpose of this study is to evaluate the behaviour of the plastic deformed zone at crack tip on the standard Charpy specimens which were taken from the multi-passed weld block of the pressure vessel steel. Notch was machined on the standard Charpy test specimens and pre-crack which was located around the fusion line was made under the repeat load. Four point bend and acoustic emission tests were carried out simultaneously. The size of plastic region at crack tip was calculated using stress intensity factor. Relationships between characteristics of acoustic emission and plastic zone size at crack tip were discussed through the cumulative AE energy. Regardless of the specimens, AE signals were absent within the elastic region almost and most of AE signals were produced at the plastic deformation region from yield point to the mid-point between yield and maximum load. More AE signals for the weldment were produced compared with the base-metal and PWHT specimen. Relations between plastic deformed zones at crack tip and cumulative AE energy for the weldment and PWHT specimen were different quietly from the base-metal. Besides, number of AE counts for the weldment was the larger than those of the base-metal and PWHT specimen.

Study on Characteristics of SCC and AE Signals for Weld HAZ of HT-60 Steel (HT-60강 용접부의 SCC및 AE신호특성에 관한 연구)

  • Na, Eui-Gyun;Yu, Hyo-Sun;Kim, Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.62-68
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    • 2001
  • In order to characterize the microscopic fracture behaviour of the weldment din stress corrosion cracking(SCC) phenomena, SCC and acoustic emission(AE) tests were carried out simultaneously and the correlation between mechanical paramenters obtained from SCC and AE tests was investigated. In the case of base metal, much more AE events were produced at -0.5V than at -0.8V because of the dissolution mechanism before the maximum load. Regardless of the applied voltages to the specimens, however, AE events decreased after the maximum load. In the case of weldment, lots of AE events with larger amplitude $range(40{\sim}100dB)$ were produced because of the singularities of weld HAZ in comparision to the base metal and post-weld heat-treated(PWHT) specimens. Numerous and larger cracks for the weldment were observed on the fractured surfaces by SEM examination. From these results, it was concluded that SCC for the weldment appeared most severely in synthetic seawater. Weld HAZ was softened by PWHT which also contributed to the reduced susceptibility to corrosive environment in comparison to the weldment.

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Effect of Loading Rate on Self-stress Sensing Capacity of the Smart UHPC (하중 속도가 Smart UHPC의 자가 응력 감지 성능에 미치는 영향)

  • Lee, Seon Yeol;Kim, Min Kyoung;Kim, Dong Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.5
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    • pp.81-88
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    • 2021
  • Structural health monitoring (SHM) systems have attracted considerable interest owing to the frequent earthquakes over the last decade. Smart concrete is a technology that can analyze the state of structures based on their electro-mechanical behavior. On the other hand, most research on the self-sensing response of smart concrete generally investigated the electro-mechanical behavior of smart concrete under a static loading rate, even though the loading rate under an earthquake would be much faster than the static rate. Thus, this study evaluated the electro-mechanical behavior of smart ultra-high-performance concrete (S-UHPC) at three different loading rates (1, 4, and 8 mm/min) using a Universal Testing Machine (UTM). The stress-sensitive coefficient (SC) at the maximum compressive strength of S-UHPC was -0.140 %/MPa based on a loading rate of 1 mm/min but decreased by 42.8% and 72.7% as the loading rate was increased to 4 and 8 mm/min, respectively. Although the sensing capability of S-UHPC decreased with increased load speed due to the reduced deformation of conductive materials and increased microcrack, it was available for SHM systems for earthquake detection in structures.

Combined Effects of Sustained Load and Temperature on Pull-off Strength and Creep Response between CFRP Sheet and Concrete Using Digital Image Processing (디지털 이미지 분석을 통한 지속 하중과 온도의 복합 환경이 CFRP 쉬트와 콘크리트의 부착강도 및 크리프 거동에 미치는 영향 분석)

  • Jeong, Yo-Seok;Lee, Jae-Ha;Kim, Woo-Seok
    • Journal of the Korea Concrete Institute
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    • v.28 no.5
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    • pp.535-544
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    • 2016
  • This paper aims at examining the effects of sustained load and elevated temperature on the time-dependent deformation of a carbon fiber reinforced polymer (CFRP) sheets bonded to concrete as well as the pull-off strength of single-lap shear specimens after the sustained loading period using digital images. Elevated temperature during the sustained loading period resulted in increased slip of the CFRP composites, whereas increased curing time of the polymer resin prior to the sustained loading period resulted in reduced slip. Pull-off tests conducted after sustained loading period showed that the presence of sustained load resulted in increased pull-off strength and interfacial fracture energy. This beneficial effect decreased with increased creep duration. Based on analysis of digital images, results on strain distributions and fracture surfaces indicated that stress relaxation of the epoxy occurred in the 30 mm closest to the loaded end of the CFRP composites during sustained loading, which increased the pull-off strength provided the failure locus remained mostly in the concrete. For longer sustained loading duration, the failure mode of concrete-CFRP bond region can change from a cohesive failure in the concrete to an interfacial failure along the concrete/epoxy interface, which diminished part of the strength increase due to the stress relaxation of the adhesive.

Stress Analysis of a Window Cleaning Robot using 3D Modeling and Improvement Plan (3D 모델링을 통한 유리창 청소로봇의 응력해석 및 설계 개선방안 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hun
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.161-168
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    • 2018
  • Recently, a prototype of a guide rail type window cleaning robot was developed, and is currently undergoing field testing. The size and the load of the robot have not yet been optimized. In this study, a stress analysis was performed to derive quantitative data to improve the current window cleaning robot and secure its structural safety. Through the analysis of its own weight, resistance to wind speed, and other factors, it was found that the robot can be improved in terms of the drooping caused by its own weight and the drag force against wind pressure. The analysis results obtained will be directly applied to improve the design of the window cleaning robot, and it is expected that this will advance the completeness of the robot's design.

A discrete element simulation of a punch-through shear test to investigate the confining pressure effects on the shear behaviour of concrete cracks

  • Shemirani, Alireza Bagher;Sarfarazi, Vahab;Haeri, Hadi;Marji, Mohammad Fatehi;Hosseini, Seyed shahin
    • Computers and Concrete
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    • v.21 no.2
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    • pp.189-197
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    • 2018
  • A discrete element approach is used to investigate the effects of confining stress on the shear behaviour of joint's bridge area. A punch-through shear test is used to model the concrete cracks under different shear and confining stresses. Assuming a plane strain condition, special rectangular models are prepared with dimension of $75mm{\times}100mm$. Within the specimen model and near its four corners, four equally spaced vertical notches of the same depths are provided so that the central portion of the model remains intact. The lengths of notches are 35 mm. and these models are sequentially subjected to different confining pressures ranging from 2.5 to 15 MPa. The axial load is applied to the punch through the central portion of the model. This testing and models show that the failure process is mostly governed by the confining pressure. The shear strengths of the specimens are related to the fracture pattern and failure mechanism of the discontinuities. The shear behaviour of discontinuities is related to the number of induced shear bands which are increased by increasing the confining pressure while the cracks propagation lengths are decreased. The failure stress and the crack initiation stress both are increased due to confining pressure increase. As a whole, the mechanisms of brittle shear failure changes to that of the progressive failure by increasing the confining pressure.