• Title/Summary/Keyword: Liner thickness

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An Analytical Study on the Lubrication Characteristics between the Piston Ring and Grooved Cylinder Liner (그루브가 있는 실린더 라이너와 피스톤 링 사이의 윤활 특성에 대한 해석적 연구)

  • 조명래;한동철
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.114-120
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    • 2000
  • This paper reports on the theoretical analysis on the lubrication characteristics between the piston ring and the grooved cylinder liner. The circular shape piston ring and two types grooves are consider, and the minimum oil film thickness during the full engine cycle are obtained by using iterative technique. The comparative results of minimum oil film thickness and viscous friction force between the smooth and grooved liner are presented. And various design parameter of piston ring and liner groove are tested. The groove in the liner generally reduces the minimum value of minimum oil film thickness, but the maximum viscous friction force is increased at the minimum film position.

Design and Test of ElectroMagnetic Acoustic Transducer applicable to Wall-Thinning Inspection of Containment Liner Plates (격납건물 라이너 플레이트 감육 검사를 위한 전자기 초음파 트랜스듀서의 설계 및 성능 평가)

  • Han, Soon Woo;Cho, Seung Hyun;Kang, To;Moon, Seong In
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.1
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    • pp.46-52
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    • 2019
  • This work proposes a noncontact ultrasonic transducer for detecting wall-thinning of containment liner plates of nuclear power plants by measuring their thickness without physical contact. Because the containment liner plate is designed to prevent atmospheric leakage of radioactive substances under severe nuclear accident, its wall-thinning inspection is important for safety of nuclear power plants. Wall-thinning investigation of containment liner plates have been carried out by measuring their thickness with contact-type ultrasonic thickness gauge by inspectors and needs a lot of time and cost. As an alternative, an electromagnetic acoustic transducer measuring precisely thickness of containment liner plates without any physical contact or couplant was suggested in this research. A transducer generating and measuring shear ultrasonic waves in thickness direction was designed and wave field produced by the transducer was analyzed to verify the design. The working performance of the suggested transducer was tested with carbon steel plate specimens with various thicknesses. The test result shows that the proposed transducer can measure thickness of the specimens precisely without any couplant and implies that swift scanning of wall-thinning of containment liner plates will be possible with the proposed transducer.

Measurement of Liquid Fuel Film on the Cylinder Liner in an SI Engine Using an LIF Technique (레이저 유도 형광법을 이용한 가솔린 엔진의 실린더 벽면에 존재하는 연료액막 가시화)

  • Cho, Hoon;Min, Kyoung-Doug
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.25-30
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    • 2001
  • The liquid fuel film on the cylinder liner is believed to be a major source of engine-out hydrocarbon emissions in SI engines, especially during cold start and warm-up period. Quantifying the liquid fuel film on the cylinder liner is essential to understand the engine-out hydrocarbon emissions formation in SI engines. In this research, two-dimensional visualization was carried out to quantify liquid fuel film on the quartz liner in an SI engine test rig. The visualization was based on laser-induced fluorescence and total reflection. Using a quartz liner and a special lens, only the liquid fuel on the liner was visualized. The calibration technique was developed to quantify the fluorescence signal with the thickness gage and the calibration device. The fluorescence intensity increases linearly with increase in the fuel film thickness on the quartz liner. Using this technique, the distribution of the fuel film thickness on the cylinder liner was measured quantitatively for different valve lifts and injected fuel mass in the test rig.

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Development of a Computer Program to Estimate Landfill Liner Thickness (매립지 차수재 두께 산정을 위한 컴퓨터 프로그램 개발)

  • Do, Nam-Young;Lee, Seung-Rae;Jeong, Kwang-Young
    • Journal of the Korean GEO-environmental Society
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    • v.6 no.4
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    • pp.13-26
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    • 2005
  • In this study, research results on organic and inorganic pollutant migration through single and composite liner were summarized. On the basis of these summarized research results, a design program for landfill liner, which can be used to optimize the liner thickness based on the allowable ground water criteria around the landfill subsurface, was developed. A reasonable liner thickness was obtained from the program output results, in the case of the migration of $Cl^-$ ion through a single clay liner. Therefore, the developed program could be used to carry out a preliminary design for landfill liners with respect to organic and inorganic pollutants.

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A study on the residual stress and spring back of thermoformed films (열성형 공정에서 발생하는 필름의 잔류응력 및 스프링 백에 관한 연구)

  • Park, Du-Yong;Park, Dong-Hyun;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.27-35
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    • 2022
  • Thermoforming is a plastic manufacturing process that applies a force to stretch a film of heated thermoplastic material over an engineered mold to create a 3-dimensional shape. After forming, the shaped part can then be trimmed and finished to specification to meet an end-user's requirements. The process and thermoplastic materials are extremely versatile and can be utilized to manufacture parts for a very wide range of applications. In this study, based on K-BKZ nonlinear viscoelastic model, thermoforming process analysis was performed for an interior room-lamp. The predicted thickness was minimum at the corner of a molded film, and maximum at the center of the bottom. By using the Taguchi method of design of experiments, the effects of process conditions on residual stresses were investigated. The dominant factors were the liner thickness and the film heating time. As the thickness of the liner increased, the residual stress decreased. And it was found that the residual stress decreased significantly when the film heating temperature was higher than the glass transition temperature. A thermoforming mold and a trimming mold were manufactured, and the spring back was investigated through experiments. The dominant factors were film heating time, liner thickness, and lower mold temperature. As the film heating time and liner thickness increased, the spring back decreased. In addition, it was found that the spring back decreased as the lower mold temperature increased.

A Study on Improvement of Adhesion HTPB Propellant/Liner/Insulation (HTPB계 추진제/라이너/내열재의 접착력 향상에 관한 연구)

  • Park, Sungjun;Song, Jongkwon;Park, Euiyong;Rho, Taeho;Choi, Sunghan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.4
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    • pp.92-97
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    • 2019
  • A study was conducted to improve the adhesion of propellant, liner,and insulation. Insulation was shown to be more advantageous in improving the adhesion when a barrier coat was applied compared to a bare insulation layer. It was confirmed that the adhesion strength between the insulation and the propellant improves as the thickness of the liner coating increases. The liner was cured for 24 h. If the liner is cured for a long time, it will adversely affect adhesion. Adhesion is also improved when a bonding agent is applied. As the bonding agent content increases, the adhesion improves. There is a change in the adhesive strength depending on the type of bonding agent used. HX-868 shows slightly more improved adhesion than HX-752.

Burst capacity of pipe under corrosion defects and repaired with thermosetting liner

  • Akram, Ali;Mustaffa, Zahiraniza;Albarody, Thar M. Badri
    • Steel and Composite Structures
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    • v.35 no.2
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    • pp.171-186
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    • 2020
  • This paper aims at providing insights on the use of thermosetting liner for the repair of offshore pipelines exposed to corrosion and leakage. The work which covers both experimental and numerical approaches were aspired due to the high cost of repair for pipelines, limitations of thermoplastic material and limited study of reinforced thermosetting liner. The experiment involves a destruction test called the burst test, carried out on an API 5L X42 carbon steel pipe under four case studies, namely (i) intact pipe, (ii) pipe with corrosion defect, (iii) pipe with corrosion defect and repaired with thermosetting liner and (iv) pipe with leakage and repaired with thermosetting liner. The numerical simulation was developed to first validate the experimental results and later to optimize the design of the thermosetting liner in terms of the number of layers required to restore the original strength of the pipe. The burst test shows an improvement in 23% of the burst capacity for the pipe with corrosion defects, after being repaired with a three-layer thermosetting liner. The parametric studies conducted showed that with an addition of thermosetting layers, the burst capacity improves by an average of 1.85 MPa. In conclusions, the improvement in strength can be further increased with increasing thickness of the thermosetting liner. The thermosetting liner was also determined to fail first inside the host pipe.

Development of an Aluminum Liner using Multi-drawing and Ironing Processes based on the Ductile Fracture Criterion (연성파괴에 기반한 다단 디프드로잉 및 아이어닝 공정에 의한 알루미늄 라이너 개발)

  • Yun, Y.W.;Kang, S.H.;Yun, C.K.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.403-407
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    • 2009
  • In this work, finite element investigations were carried out to manufacture a seamless aluminum liner without crack generation using four-stage deep drawing followed by two-stage ironing process. In order to predict the crack generation during the liner manufacturing process, the Normalize Cockroft-Latham(NCL) which is one of ductile fracture criteria was adopted. In addition, the tensile tests were carried out to obtain the critical value of NCL by comparing the experimental and FE simulation results. From this, various case studies based on FE simulation were carried to obtain the optimum die designs which can prevent the crack generation during ironing processes. Finally, the aluminum liner was successfully made using obtained die designs so that requirements were met in terms of thickness and height of the liner.

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A Finite Element Analysis on Cylinder Liner Deformation of a Diesel Engine (디젤기관 실린더 라이너 변형에 대한 유한요소 해석)

  • Sangho Ahn
    • Journal of Auto-vehicle Safety Association
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    • v.6 no.1
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    • pp.33-40
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    • 2014
  • In this study the cylinder liner deformation which is one of the most influencing factors in a diesel engine oil consumption was performed by the finite element analysis on the basic designed structure consisting of the cylinder block, head and liners under the conditions of assembly, thermal and gas loads. Compared with a large number of other cylinder blocks showing remarkable harmonic orders of the liner distortion, results are excellent. Namely. the higher harmonic order amplitudes of the radial liner deformation amount to 1 ~ 2㎛ maximally. The main reason lies in the relatively large wall thickness of the liner which amounts to 8.2% of the bore diameter. Besides, a very stiff and symmetrical cylinder block design in combination with a bolt force introduction approximately 1.5mm below the block top deck have a further share on these results. Therefore excellent low oil consumption can be expected.

The Effects of Affecting Ratios on the Strength Safety of a Composite Fuel Tank for FEV Vehicles (FEV 자동차용 복합소재 연료탱크의 강도안전성에 미치는 기여율에 관한 해석적 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.35-39
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    • 2011
  • The purpose of this paper is to analyze affecting ratios of strength safety in carbon fiber layer thickness of a composite fuel tank for FEV vehicles. To investigate affecting ratios by FEM modeling, the equivalent von Mises stress has been computed on the aluminum liner and carbon fiber layers of composite fuel tanks in hoop and helical directions respectively. According to the FEM results, the affecting ratios of an aluminum liner on the equivalent stress are 77.5% in hoop direction, 18.11% in $70^{\circ}C$ winded helical direction and 4.39% in $12^{\circ}C$ winded helical direction. These trends on the strength safety of carbon fiber layers have been shown as those of an aluminum liner even though the layer thickness ratio of $12^{\circ}C$ inclined carbon fiber is very high of 42% compared with that of hoop layer thickness. Thus, the computed results show that the strength safety of a carbon fiber fuel tank is more influenced by the winding angle rather than the fiber thickness of carbon fiber layers.