• Title/Summary/Keyword: Liner Conference

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Measurement of Liquid Fuel Film on the Cylinder Liner in an SI Engine Using an LIF Technique (레이저 유도 형광법을 이용한 가솔린 엔진의 실린더 벽면에 존재하는 연료액막 가시화)

  • Cho, Hoon;Min, Kyoung-Doug
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.25-30
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    • 2001
  • The liquid fuel film on the cylinder liner is believed to be a major source of engine-out hydrocarbon emissions in SI engines, especially during cold start and warm-up period. Quantifying the liquid fuel film on the cylinder liner is essential to understand the engine-out hydrocarbon emissions formation in SI engines. In this research, two-dimensional visualization was carried out to quantify liquid fuel film on the quartz liner in an SI engine test rig. The visualization was based on laser-induced fluorescence and total reflection. Using a quartz liner and a special lens, only the liquid fuel on the liner was visualized. The calibration technique was developed to quantify the fluorescence signal with the thickness gage and the calibration device. The fluorescence intensity increases linearly with increase in the fuel film thickness on the quartz liner. Using this technique, the distribution of the fuel film thickness on the cylinder liner was measured quantitatively for different valve lifts and injected fuel mass in the test rig.

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Development of an Aluminum Liner using Multi-drawing and Ironing Processes based on the Ductile Fracture Criterion (연성파괴에 기반한 다단 디프드로잉 및 아이어닝 공정에 의한 알루미늄 라이너 개발)

  • Yun, Y.W.;Kang, S.H.;Yun, C.K.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.403-407
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    • 2009
  • In this work, finite element investigations were carried out to manufacture a seamless aluminum liner without crack generation using four-stage deep drawing followed by two-stage ironing process. In order to predict the crack generation during the liner manufacturing process, the Normalize Cockroft-Latham(NCL) which is one of ductile fracture criteria was adopted. In addition, the tensile tests were carried out to obtain the critical value of NCL by comparing the experimental and FE simulation results. From this, various case studies based on FE simulation were carried to obtain the optimum die designs which can prevent the crack generation during ironing processes. Finally, the aluminum liner was successfully made using obtained die designs so that requirements were met in terms of thickness and height of the liner.

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Effect of Design Parameters on the Cooling Performance of Cooling Liner (냉각라이너의 설계변수가 냉각성능에 미치는 영향)

  • Jeong, Hae-Seung;Youn, Hyun-Gull
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.988-991
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    • 2011
  • This study aims to analyze the effects of design parameters of the slotted cooling liner for air-breathing propulsion system. The three kinds of design parameters of the slotted cooling liner were selected and were investigated effect on the cooling performance of the slotted cooling liner. In this paper calculation results for inner wall temperature of cooling liner from heat transfer calculations were presented.

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Cycling life prediction method of the filament-wound composite cylinders with metal liner (Type 3 복합재 압력용기의 반복수명 예측 방법에 대한 연구)

  • Park, Ji-Sang;Chung, Sang-Su;Chung, Jae-Han
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.45-48
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    • 2005
  • In manufacturing process of composite cylinders with metal liner, the autofrettage process which induces compressive residual stress on liner to improve cycling life can be applied. In this study, finite element analysis technique is presented, which can predict accurately the compressive residual stress on liner induced by autofrettage and stress behavior after. Material and geometry non-linearity is considered in finite element analysis, and the Von-Mises stress of a liner is introduced as a key parameter that determines pressure cycling life of composite cylinders. Presented methodology is verified through fatigue test of liner material and pressure cycling test of composite cylinders.

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Development of a grinding robot system for the oil groove of the engine cylinder liner (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Lee, Ji-Hyung;Oh, Yong-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1075-1080
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    • 2008
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

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Strength Evaluation of the Cylinder Liner of Low-Speed Marine Engine (대형 엔진 실린더 라이너의 강도평가)

  • Kim, Byung-Joo;Son, Jung-Ho;Park, Jin-Soo;Choi, Ho-Jung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.663-668
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    • 2001
  • Strength evaluation was carried out for the cylinder liner of a low-speed marine engine. Calculation of temperature distribution, nonlinear structural analysis, material test, and fatigue strength evaluation are briefly introduced in this paper. Strengths of five liner models are compared, and the effect of materials experiencing different heat treatment is evaluated. Structural analysis including boundary and material non-linearities was performed for axisymmetric liner models. High cycle (fatigue limit) and low cycle (fatigue life) fatigue analyses are carried out. As results, localized high stress was occurred next to the mount line. Maximum stresses are varied significantly with respect to different liner models and different materials.

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The Permeability Characteristics of the Reactive Soil - Bentonite Landfill Liner (혼합반응 차수재의 투수특성 연구)

  • 이강원;황의석;안기봉;정하익;김학문
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.545-552
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    • 2002
  • The purpose of this paper is to investigate permeability characteristic of soil-bentonite landfill liner and development of desirable liner system. In this study, permeability tests for soil-bentonite, reactive soil-bentonite and apply bentomat and reactive mat are carried out under the low and high water pressure. According to test result, additional amount of bentonite decreases the coefficient of permeability up to the bentonite mixture ratio of 15%. Therefore, the permeability test for landfill liner's indicated that the use of general water would be in more safe side because the liner system show low permeability duet decrease effect of porous by suspended soild(SS). The permeability of leachate for Zeolite mixture ratio 0, 5, 10% with bentonite mixture ratio 15% showed negligible variation in the permeability with general water. Therefore, Zeolite could be used as a successful that is available purification material for the treatment of leachate, without changing the of landfill liners. Also odious smell could be removed by adding smell amount of Zeolite to the leachate. It was revealed that the bentomat and reactive mat installed in soil-bentonite layer effectively improved the permeability as well as purification of the leachate.

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Evaluation of Tribological Properties on Piston Ring/Liner Using Accelerative Wear Test (가속마모시험에 의한 피스톤 링/라이너의 마찰마모특성 평가)

  • Song Keunchul;Kim Kyungwoon;Shim Dongseob
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.75-78
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    • 2004
  • Engine power cylinder parts are faced with more severe wear and friction environment. For instance, emission gas recirculation (EGR), one of the most valid technologies related to emission legislation, is known to accelerate wear of piston ring and cylinder liner. Therefore, advanced materials and surface treatments have been developed and adopted successively so that a need exists for an accurate and repeatable friction and wear bench test for various combination of piston ring and cylinder liner that more closely relates to engine test result. This paper introduces accelerative bench wear test method for piston ring and cylinder liner, presents the experimental result of friction and wear properties of piston ring surface treatments that noticed in substitution for hard chrome plating.

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