• Title/Summary/Keyword: Line laser

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Development of an FPGA-based Sealer Coating Inspection Vision System for Automotive Glass Assembly Automation Equipment (자동차 글라스 조립 자동화설비를 위한 FPGA기반 실러 도포검사 비전시스템 개발)

  • Ju-Young Kim;Jae-Ryul Park
    • Journal of Sensor Science and Technology
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    • v.32 no.5
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    • pp.320-327
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    • 2023
  • In this study, an FPGA-based sealer inspection system was developed to inspect the sealer applied to install vehicle glass on a car body. The sealer is a liquid or paste-like material that promotes adhesion such as sealing and waterproofing for mounting and assembling vehicle parts to a car body. The system installed in the existing vehicle design parts line does not detect the sealer in the glass rotation section and takes a long time to process. This study developed a line laser camera sensor and an FPGA vision signal processing module to solve this problem. The line laser camera sensor was developed such that the resolution and speed of the camera for data acquisition could be modified according to the irradiation angle of the laser. Furthermore, it was developed considering the mountability of the entire system to prevent interference with the sealer ejection machine. In addition, a vision signal processing module was developed using the Zynq-7020 FPGA chip to improve the processing speed of the algorithm that converted the profile to the sealer shape image acquired from a 2D camera and calculated the width and height of the sealer using the converted profile. The performance of the developed sealer application inspection system was verified by establishing an experimental environment identical to that of an actual automobile production line. The experimental results confirmed the performance of the sealer application inspection at a level that satisfied the requirements of automotive field standards.

Measurements of Defects after Machining CFRP Holes Using High Speed Line Scan (고속 라인 스캔 방식을 이용한 CFRP 가공 홀 표면 및 내부 결함 검사)

  • Kim, Teaggyum;Kyung, Daesu;Son, Unchul;Park, Sun-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.459-467
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    • 2016
  • Using a line scan camera and a Galvano mirror, we constructed a high-speed line-scanning microscope that can generate 2D images ($8000{\times}8000pixels$) without any moving parts. The line scanner consists of a Galvano mirror and a cylindrical lens, which creates a line focus that sweeps over the sample. The measured resolutions in the x (perpendicular to line focus) and y (parallel to line focus) directions are both $2{\mu}m$, with a 2X scan lens and a 3X relay lens. This optical system is useful for measuring defects, such as spalling, chipping, delamination, etc., on the surface of carbon fiber reinforced plastic (CFRP) holes after machining in conjunction with adjustments in the angle of LED lighting. Defects on the inner wall of holes are measured by line confocal laser scanning. This confocal method will be useful for analyzing defects after CFRP machining and for fast 3D image reconstruction.

Power Transmission Line Hazardous Material Surveillance System Implemented Laser Scanning (레이저를 이용한 송전선 위해물질 감지시스템)

  • Park, Gang-Sook;Son, Tae-Ho
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.11 no.4
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    • pp.95-103
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    • 2012
  • In this paper, we implemented a surveillance system for the power transmission line protection from heavy-duty fender-bender. Laser scanning technology was applied for system design. It was analyzed detailed functions for designed system. Measured detection rate and error rate that are monitoring parameters for both studied system and conventional system were 100%, 0% and 95.8%, 2.1%, respectively. Measurement showed that studied system is almost perfect and better than conventional system. Because this system provides the information to frontline workers with managers of heavy equipments that have possibility of accident, it can be applied to surveillance system for the transmission line protection.

Effect of the Cylindrical Fly-eye Lens's Precision on Long-axis Uniformity and Steepness of a Line Beam (실린더 잠자리 눈 렌즈의 정밀도가 선형 빔의 장축 균일도 및 경사도에 미치는 영향)

  • Lee, Seungmin;Song, Hyunsu;Woo, Hee;Kim, Daeyong;Jung, Jinho
    • Korean Journal of Optics and Photonics
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    • v.32 no.6
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    • pp.296-305
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    • 2021
  • This paper reports a study on the long axis performance of the line beam optics used in laser lift-off equipment for the OLED manufacturing process. The centration errors of the cylindrical lens are classified and defined in seven categories, and the measurement methods are presented. The cylindrical fly-eye lens is analyzed theoretically and experimentally to find the influence of the surface shape error and decentering error on the long axis performance of the line beam optics system. A future research direction is also presented to improve the long axis performance.

Application of Point Cloud Data for Transmission Power Line Monitoring (송전선 모니터링을 위한 포인트클라우드 데이터 활용)

  • Park, Joon-Kyu;Um, Dae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.224-229
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    • 2018
  • Korea is experiencing a rapid increase in electricity consumption due to rapid economic development, and many power transmission towers are installed to provide smooth power supply. The high-voltage transmission line is mainly made of aluminum stranded wire, and the wire is loosely guided so that some deflection is maintained. The degree of deflection has a great influence on the quality of the construction and the life of the cable. As the time passes, the shrinkage and expansion occur repeatedly due to the weight of the cable and the surrounding environment. Therefore, periodic monitoring is essential for the management of the power transmission line. In this study, the power transmission lines were monitored using 3D laser scanning technology. The data of the power transmission line of the study area was acquired and the point cloud type 3D geospatial information of the transmission line was extracted through data processing. The length of the transmission line and deflection amount were calculated using the 3D geospatial information of the transmission line, and the distance from the surrounding obstacles could be calculated effectively. The result of study shows the utilization of 3D laser scanning technology for transmission line management. Future research will contribute to the efficiency of transmission line management if a transmission line monitoring system using 3D laser scanning technology is developed.

A Fast Seam Tracking Algorithm for Laser Welding (레이져 용접을 위한 고속 용접선 추적 알고리즘)

  • 배재욱
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.52-55
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    • 1997
  • This paper discusses an automatic visual-servoing system, in which a laser and a CCD camera are used for imaging the pattern of joint groove. The algorithm used here is simple and robust to find out the gap width and gap center. As a consequence, the speed of algorithm is very fast and optimized. A feature of this system is that it processes only by summing the vertical line and horizontal line of screen without any image preprocessing in order to get the energy information of lines alternatively. It is practical and useful for the system requiring a fast process time of vision.

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Effects of Cutting Direction on the Laser Machining Characteristics of Wood (절삭방향(切削方向)이 목재(木材)의 레이저절삭특성(切削特性)에 미치는 영향(影響))

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.4
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    • pp.87-92
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    • 1996
  • When cutting 2.0cm-thick red oak and hard maple with an air-jet-assisted carbon-dioxide laser of 2kW output power, maximum feed speed at the point of full penetration of the beam decreased with increasing the angle between grain and cutting direction. Feed speed averaged 3.75 and 3.38 meters per minute for red oak and hard maple, respectively. Gray-level of laser-cut surfaces were analyzed by image analysis system. The highest gray level of laser-cut surface was obtained when red oak was cut parallel to grain by laser. Surface profiler was used to scan the sawn and laser-cut surfaces. Center line average roughnesses of laser-cut surfaces were higher than those of sawn surfaces. Scanning electron micrographs showed the cell walls which were melted by laser.

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Development of the Hybrid Laser Welding Carriage for Shipbuilding (조선 적용을 위한 하이브리드 레이저 용접 캐리지 개발)

  • Shin, J.H.;Lee, Y.S.;Ryu, S.H.;Sung, H.J.
    • Laser Solutions
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    • v.11 no.3
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    • pp.21-24
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    • 2008
  • Hybrid laser welding technology is a good process to reduce a thermal distortion and increase the productivity. However, it requires a high investment and a massive modification of the fabrication line such as a gantry system, milling machine for the edge preparation, high power laser system and weld machine. Therefore the development of an economical laser welding system is a crucial point to apply this system in shipbuilding yard. In this study, a portable hybrid laser welding carriage was developed for I-butt joint without edge milling. It is expected that the carriage type system could reduce investment cost.

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Repairing of a Defective Metallic Line using Laser CVD Deposited Tungsten Film in TFT LCD (레이저 CVD 텅스텐막 증착을 통한 TFT LCD 불량배선 수리)

  • Kim, Sukoon-Koon;Son, Jeong-Seok;Lee, Gi-Sun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.10
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    • pp.1114-1119
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    • 2004
  • The photodepositioned tungsten film by laser CVD has been carried out the taping test with scotch tape over 10 times. As a result, it exhibited strong adhesion to the under-film such as ITO and SiNx patterned on the LCD substrate. However, it was seriously attacked by alkaline solution used for removing polyimide. And a thickness of laser CVD tungsten film had a close relation to a speed of laser scanning. Also we have improved the success rate of a laser CVD repair with making two pairs of contact hole structure and decreasing laser scanning speed.