• Title/Summary/Keyword: Limestone sludge

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Desulfurization kinetics of waste paper-sludge and limestone in a fluidized bed reactor (유동층반응기에서 폐제지슬러지와 석회석의 탈황 동역학)

  • 조상원;오광중
    • Journal of Environmental Science International
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    • v.11 no.10
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    • pp.1089-1096
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    • 2002
  • The objectives of this study were to investigate the desulfurization kinetics of paper sludge and limestone in a fluidized bed reactor according to bed temperature and air velocity. The experimental results were presented as follows ; First, the bed temperature had a great influence on the desulfurization efficiency of limestone and paper sludge. In paper sludge, the optimum condition in desulfurization temperature was at 80$0^{\circ}C$ and in limestone, that was at 850 $^{\circ}C$ or 900 $^{\circ}C$ Second, as air velocity increased, the desulfurization efficiency(or the absorbed amount of sulfur dioxide) by limestone and paper sludge decreased. And the absorbed amount of sulfur dioxide by paper sludge was larger than that of by limestone. Third, as the velocity increased and the optimum desulfurization temperature became, ks and the removal efficiency increased. So, ks, kd highly depended on the air velocity and bed temperature.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

A study on the effects of fine sludge powder addition on portland cement-limestone sludge system (포틀랜드시멘트-석회석슬러지계에서의 슬러지 미분말첨가반응 효과에 대한 연구)

  • Ahn, Ji-Whan;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.27-31
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    • 1994
  • We tested the limestone sludge produced in Pohang Iron & Steel Co., Ltd. as a filler powder for the effective use of portland cement. Hydration process was investigated by measuring the hydration rate, the amounts of non-evaporable water and compressive strength of cement-limestone sludge paste prepared by mixing limes-tone sludge with cement. The results obtained in this study can be summarized as follows: 1. There is no significant difference between the cases of adding up to 10% limestone sludge and those of unmixed cement system. However the reaction rate increases in the 5% limestone sludge system(due to the effects of fine). 2. The compressive strength increases proportionally with increasing the measured amount of non-evaporable water, Adding 5% limestone sludge also increases the strength a little higher, and the compressive strength and calcium silicate hydrates. In the case of the mixed limestone sludge, $2\theta$=$11.7^{\circ}$ peak appears in the samples of 28 days hydration. This peak indicted the presence of calcium carboaluminate hydrate. Although limestone sludge is generally regarded as a inert materials, some kinds of cement can produce a calcium carboaluminate by reacting with aluminate in cement pastes.

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A study on the hydration of sludge from limestone washing process in a steel making factory (제철소 석회석수세슬러지의 수화반응 특성에 관한 연구)

  • Ahn, Ji-Whan;Kim, Ka-Yeoun;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.32-49
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    • 1994
  • Hydration process is one of the basic carbonation system. Limestone sludge produced in Pohang Iron & Steel Co., Ltd. We tested for identify of hydration characteristics. The result obtained in this study can be summarized as follows; 1. The classify of limestone sludge is type of ground calcium carbonate(-3mm+325mesh)and the major mineral of calcite, and further more high grade(CaO 51%), fine powder(15~22$\mu\textrm{m}$). 2. Limestone sludge mixed two process sludge, first one is washing process sludge and the other one is wet collect kiln dust. The composition rate is about 8:2. Wet collect kiln dust is major mineral of calcite, too. But the sludge is assumed to one by quick lime, slaked lime and unreacted natural limestone. So, the ideal process is dividing of the washing process sludge and wet collect kiln dust. 3. We manufactured of slaked lime from limestone sludge. To investigate the effect of hydration reactor, the experiments was done with various reactor type as magnetic stirrer, shaking incubator and ultrasonic vibration reactor, respectively. Generally, ultrasonic vibration reactor is excellent hydration for limestone sludge and produced very fine slaked lime powder with ideal distribution. 4. The optimum condition is 10% pulp density, when the manufacture of fine slaked lime powder by ultrasonic vibration reactor. And hydration times to compare the results of the study with ultrasonic vibration reactor of generalized most short time(5~10 min). 5. Finally, the dispersive characteristics of slaked lime powder measured 1~5 $\mu\textrm{m}$ from limestone sludge were compared with those of natural limestone ones(10~20$\mu\textrm{m}$), in order to check applicability of slaked lime with hydration process from limestone sludge.

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A Study on Improving Dewaterability and Determining Optimum Condition of Digested Sludge Using Limestone (석회석을 이용한 소화슬러지 탈수성 개선 및 최적조건 결정에 관한 연구)

  • Kim, Ean-Ho;Seo, Jeoung-Yoon
    • Journal of Environmental Health Sciences
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    • v.30 no.3
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    • pp.239-244
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    • 2004
  • The purposes of this study were to examine applicability of limestone as a conditioning agent and to determine the optimum conditions for improving dewaterability of digested sludge. The optimum conditions for temp., pH, dosage, particle size, time, and pressure was $30^{\circ}C$, 7, 45 g/l, 100 mesh, 30 min., and $2.66 {\times} 10^4 N/m^2$, respectively. On the basis of induced optimum conditions, if adding limestone in digested sludge, it estimated that its specific resistance was $1.43 {\times} 1012 m/kg$. Therefore, it seemed that we could utilize limestone as conditioning agent for improving dewaterability of digested sludge.

A Study on Desulfurization Efficiency of Limestone Sludge with Particle Size (석회석 슬러지의 입도제어에 따른 배연탈황효율에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo
    • Resources Recycling
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    • v.24 no.6
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    • pp.17-23
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    • 2015
  • Flue gas desulfurization(FGD) is the technique to remove $SO_2$ gas from stack gases of coal-fired plants. Many researcher have studied to replace the desulfurizing agent because FGD systems use a lot of limestone and energy. In this study, we use the limestone sludge which is a by-product of steel industry in order to replace desulfurizing agent of FGD system by control the particle size of limestone sludge. And desulfurization performance test is implemented by investigating $SO_2$ gas removal properties upon the characteristic of the limestone sludge with various particle size.

A Study on the Application Limestone Sludge to the Flue Gas Desulfurization Process (제철 산업부산물인 석회석 슬러지의 배연탈황 공정 적용에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun;Yun, Young Min
    • Journal of the Korean Ceramic Society
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    • v.51 no.6
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    • pp.575-583
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    • 2014
  • The flue gas desulfurization (FGD) process is currently the most effective process utilized to remove sulfur dioxide from stack gases of coal-fired plants. However, FGD systems use a lot of limestone as desulfurizing agent. In this study, we use limestone sludge, which is a by-product of the steel industry, to replace the desulfurizing agent of the FGD system. The limestone particle size is found to be unrelated to the desulfurizing rate; the gypsum purity, however, is related. Limestone sludge mixes with limestone slurry delivered at a constant rate in a desulfurizing agent with organic acid are expected to lead to a high desulfurization efficiency and high quality by-product (gypsum).

A Study on the Application with Limestone Sludge at Limestone-Gypsum Wet Flue Gas Desulfurization Process (석회석 슬러지의 석회석-석고 습식 배연탈황 공정적용에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo
    • Resources Recycling
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    • v.25 no.5
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    • pp.44-49
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    • 2016
  • Flue gas desulfurization(FGD) is an effective technique to remove $SO_2$ gases of coal-fired plants. Limestone is usually used as desulfurizing agent. In this study, we use the limestone sludge which is a by-product of steel industry in order to replace desulfurizing agent of FGD process. Physical and chemical characteristics analysis of desulfurizing agent was conducted. Desulfurizing agent using limestone sludge was fabricated by pre-treatment process and, then the agent was used on FGD process. Consequently, the tendency on the $SO_2$ concentration did not appear. And limestone sludge was considered as possible alternative agent for flue gas desulfurization process through absorber control system.

A study on the characteristics of limestone calcination and sulfation in a fluidized bed (유동층반응기를 이용한 석회석소성 및 황화반응 특성 연구)

  • Cho, Sang-Won;Oh, Kwang-Joong
    • Clean Technology
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    • v.3 no.1
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    • pp.106-113
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    • 1997
  • The objectives of this study were to investigate the characteristics of limestone calcination and sulfation in a fluidized bed reactor with bed temperature and air velocity. The experimental results were presented as follows ; First, the bed temperature had a great influence on the calcination and the sulphur retention of limestone and paper sludge. In paper sludge, the optimum conditions in calcination and desulfurization temperature was at $800^{\circ}C$ and in natural limestone, that was at $850^{\circ}C$ or $900^{\circ}C$. Second, as air velocity increased, the specific surface area of particles decreased. But the difference of surface area according to air velocity was not too large. The specific surface area of paper sludge was larger than that of natural limestone. Third, as air velocity increased, the absorbed amount of sulfur dioxide decreased. And the absorbed amount of sulfur dioxide by paper sludge was larger than that of by natural limestone. Therefore, we knew that paper sludge was excellent absorbent and bed temperature had a great important variable on the calcination and sulphur retention in a fluidized bed.

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A Study on the Desulfurization Efficiency of Limestone Sludge with Various Admixtures

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.479-482
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    • 2015
  • The flue gas desulfurization (FGD) process is one of the most effective methods to reduce the amount of $SO_2$ gas (up to 90%) generated by the use of fossil fuel. Limestone is usually used as a desulfurizing agent in the wet-type FGD process; however, the limestone reserves of domestic mines have become exhausted. In this study, limestone sludge produced from the steel works process is used as a desulfurizing agent. Seven different types of additives are also used to improve the efficiency of the desulfurization process. As a result, alkaline additive is identified as the least effective additive, while certain types of organic acids show higher efficiency. It is also observed that the amount of FGD gypsum, which is a by-product of the FGD process, increases with the used of some of those additives.