• Title/Summary/Keyword: Lightweight concrete block

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Behavior of lightweight aggregate concrete voided slabs

  • Adel A. Al-Azzawi;Ali O, AL-Khaleel
    • Computers and Concrete
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    • v.32 no.4
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    • pp.351-363
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    • 2023
  • Reducing the self-weight of reinforced concrete structures problem is discussed in this paper by using two types of self-weight reduction, the first is by using lightweight coarse aggregate (crushed brick) and the second is by using styropor block. Experimental and Numerical studies are conducted on (LWAC) lightweight aggregate reinforced concrete slabs, having styropor blocks with various sizes of blocks and the ratio of shear span to the effective depth (a/d). The experimental part included testing eleven lightweight concrete one-way simply supported slabs, comprising three as reference slabs (solid slabs) and eight as styropor block slabs (SBS) with a total reduction in cross-sectional area of (43.3% and 49.7%) were considered. The holes were formed by placing styropor at the ineffective concrete zones in resisting the tensile stresses. The length, width, and thickness of specimen dimensions were 1.1 m, 0.6 m, and 0.12 m respectively, except one specimen had a depth of 85 mm (which has a cross-sectional area equal to styropor block slab with a weight reduction of 49.7%). Two shear spans to effective depth ratios (a/d) of (3.125) for load case (A) and (a/d) of (2) for load case (B), (two-line monotonic loads) are considered. The test results showed under loading cases A and B (using minimum shear reinforcement and the reduction in cross-sectional area of styropor block slab by 29.1%) caused an increase in strength capacity by 60.4% and 54.6 % compared to the lightweight reference slab. Also, the best percentage of reduction in cross-sectional area is found to be 49.7%. Numerically, the computer program named (ANSYS) was used to study the behavior of these reinforced concrete slabs by using the finite element method. The results show acceptable agreement with the experimental test results. The average difference between experimental and numerical results is found to be (11.06%) in ultimate strength and (5.33%) in ultimate deflection.

Properties of Lightweight Foamed Concrete According to Animality Protein Foaming Agent Type (동물성 기포제 종류별 경량기포 콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.34-35
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    • 2019
  • In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

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The Fundamental Study on the Development of Light Weight Concrete Block by the Hydro-Thermal Synthetic Reaction (수열합성반응에 의한 경량콘크리트 블록 개발에 관한 기초적 연구)

  • Gang Cheol;Kang Ki Woong;Jung Ji Yong;Kawg Eun Gu;Kwon Gi Ju;Kim Jin Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.461-464
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    • 2005
  • As the research on the development of the lightweight concrete block by the hydro-thermal synthetic reaction mixed with the calcareous material and bottom ash that is used less among siliceous material, we studied on the physical and chemical characteristics in the changes of hydro-thermal synthetic reaction of lightweight concrete block compounded with the PP fiber to increase flexural toughness and to prevent fragility failure. The results of the experiment are as follow. According to the increase of hydro-thermal synthetic reaction and the fiber content, compressive and flexural strength increased. Despite the changes of the hydro-thermal synthetic reaction time, tobermorite was produced on each of the specimens similarly. However, the phase of tobermorite was changed in accordance with the changes of time. Also, $CaCo_{3}$ appeared on the surface of the 9 hour hardened specimen.

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A Study on the Performance Based Mix Design on Using Bottom Ash as Planting Concrete Aggregate through Applications of 6 Sigma Technique (6시그마 기법을 적용한 식재용 경량콘크리트 골재로서의 바텀애쉬 배합설계에 관한 실험적 연구)

  • Ahn, Hye-Ryeon;Oh, Jae-Hoon;Song, Yu-Mi;Huh, Young-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.247-250
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    • 2012
  • As industrialization progresses is rapidly growing, the city of density and temperature is rising successively. It leads to the status of environmental issues. It is needed to develop process of planting concrete block using by Eco-materials for replacing to he existing rooftop light soil that imported. In this study, developing the process of planting lightweight block is researched on using applications of 6 Sigma technique. It makes process object improve standard by using statistical method. Also, there are suggestion that it is optimum mix design conditions and affection of experimental factors in matters of developing planting concrete block for rooftop greening.

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An optimal mix design of sound absorbing block on concrete ballast in urban train tunnel (도시철도 터널내 콘크리트 도상용 흡음블럭의 최적 배합설계)

  • Lee, Hong-Joo;Oh, Soon-Taek;Lee, Dong-Jun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.1
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    • pp.75-82
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    • 2016
  • As spreading of train concrete ballast leads to the increase resounding friction noise, an porous sound absorbing block is applied in urban train tunnel as a counterparts against the friction noise. Three steps of major variables tests for an optimal mix design of the block are conducted to pursue the light weight of the block. Pilot property tests of the block for the cases of the fly-ash only as lightweight aggregates are carried satisfying KRT(Korean Rail Transit) and new KRS(Korean Railway Standards). Based on the results of pilot tests, required structural strength and admixture effects are evaluated. Additionally, typical lightweight aggregates are replaced so that lightweight and strength are improved for serviceability of poor working conditions and proper maintenance in urban train tunnel.

Evaluation of dynamic properties of extra light weight concrete sandwich beams reinforced with CFRP

  • Naghipour, M.;Mehrzadi, M.
    • Steel and Composite Structures
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    • v.7 no.6
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    • pp.457-468
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    • 2007
  • Analytical and experimental investigation on dynamic properties of extra lightweight concrete sandwich beams reinforced with various lay ups of carbon reinforced epoxy polymer composites (CFRP) are discussed. The lightweight concrete used in the core of the sandwich beams was made up of extra lightweight aggregate, Lica. The density of concrete was half of that of the ordinary concrete and its compressive strength was about $100Kg/cm^2$. Two extra lightweight unreinforced (control) beams and six extra lightweight sandwich beams with various lay ups of CFRP were clamped in one end and tested under an impact load. The dimension of the beams without considering any reinforcement was 20 cm ${\times}$ 10 cm ${\times}$ 1.4 m. These were selected to ensure that the effect of shear during the bending test would be minimized. Three other beams, made up of ordinary concrete reinforced with steel bars, were tested in the same conditions. For measuring the damping capacity of sandwich beams three methods, Logarithmic Decrement Analysis (LDA), Hilbert Transform Analysis (HTA) and Moving Block Analysis (MBA) were applied. The first two methods are in time domain and the last one is in frequency domain. A comparison between the damping capacity of the beams obtained from all three methods, shows that the damping capacity of the extra lightweight concrete decreases by adding the composite reinforced layers to the upper and lower sides of the beams, and becomes most similar to the damping of the ordinary beams. Also the results show that the stiffness of the extra lightweight concrete beams increases by adding the composite reinforced layer to their both sides and become similar to the ordinary beams.

Seismic performance of lightweight aggregate concrete columns subjected to different axial loads

  • Yeon-Back Jung;Ju-Hyun Mun;Keun-Hyeok Yang;Chae-Rim Im
    • Structural Engineering and Mechanics
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    • v.88 no.2
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    • pp.169-178
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    • 2023
  • Lightweight aggregate concrete (LWAC) has various advantages, but it has limitations in ensuring sufficient ductility as structural members such as reinforced concrete (RC) columns due to its low confinement effect of core concrete. In particular, the confinement effect significantly decreases as the axial load increases, but studies on evaluating the ductility of RC columns at high axial loads are very limited. Therefore, this study examined the effects of concrete unit weight on the seismic performance of RC columns subjected to constant axial loads applied with different values for each specimen. The column specimens were classified into all-lightweight aggregate concrete (ALWAC), sand-lightweight aggregate concrete (SLWAC), and normal-weight concrete (NWC). The amount of transverse reinforcement was specified for all the columns to satisfy twice the minimum amount specified in the ACI 318-19 provision. Test results showed that the normalized moment capacity of the columns decreased slightly with the concrete unit weight, whereas the moment capacity of LWAC columns could be conservatively estimated based on the procedure stipulated in ACI 318-19 using an equivalent rectangular stress block. Additionally, by applying the section lamina method, the axial load level corresponding to the balanced failure decreased with the concrete unit weight. The ductility of the columns also decreased with the concrete unit weight, indicating a higher level of decline under a higher axial load level. Thus, the LWAC columns required more transverse reinforcement than their counterpart NWC columns to achieve the same ductility level. Ultimately, in order to achieve high ductility in LWAC columns subjected to an axial load of 0.5, it is recommended to design the transverse reinforcement with twice the minimum amount specified in the ACI 318-19 provision.

Development of Size Measurement and Inspection Algorithm for Autoclaves Lightweight Concrete Block by Image Processing (영상처리에 의한 경량기포 콘크리트 블록의 치수측정 및 불량경사 알고리즘 개발)

  • 김성훈;허경무
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.40 no.4
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    • pp.206-213
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    • 2003
  • In this paper, we propose a design method of automatic thickness measurement and defect inspection system, which measures the thickness of the autoclaved lightweight concrete block and inspects the defect on a real-time basis. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. For the realization of proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, threshold decision method, unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. From the experimental results, we have found that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Foamed Concrete with a New Mixture Proportioning Method Comparable to the Quality of Conventional ALC Block (ALC 블록성능의 기포콘크리트 배합설계 연구)

  • Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.1
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    • pp.1-7
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    • 2015
  • The objective of this study is to develop a high-performance foamed concrete made with a new mixture proportioning as an alternative of autoclaved lightweight concrete (ALC) block. For the early-strength gain of the foamed concrete under an atmospheric curing condition, the binders and chemical agents were specially contrived as follows: 3% anhydrous gypsum was added to ordinary portland cement (OPC) in which $3CaO{\cdot}SiO_2$ content was controlled to be above 60%; and the content of polyethylene glycol alkylether in a polycarboxylate-based water-reducing agent was modified to be 28%. Using these binders and chemical agents, 11 mixes were prepared with the parameters of W/B ratio (30% to 20% in a interval of 2.5%) and unit binder content ($400kg/m^3$ to $650kg/m^3$ in a interval of $50kg/m^3$). The quality and availability of the mixed foamed concrete were examined according to the minimum requirements specified in the KS for ALC block and existed conventional foamed concrete. The measured properties satisfied the minimum requirement of KS for ALC block and proved that the developed high-performance foamed concrete had considerable potential for practical application.