• Title/Summary/Keyword: Lightweight aggregate

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Multi-axial strength criterion of lightweight aggregate (LWA) concrete under the Unified Twin-shear strength theory

  • Wang, Li-Cheng
    • Structural Engineering and Mechanics
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    • v.41 no.4
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    • pp.495-508
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    • 2012
  • The strength theory of concrete is significant to structure design and nonlinear finite element analysis of concrete structures because concrete utilized in engineering is usually subject to the action of multi-axial stress. Experimental results have revealed that lightweight aggregate (LWA) concrete exhibits plastic flow plateau under high compressive stress and most of the lightweight aggregates are crushed at this stage. For the purpose of safety, therefore, in the practical application the strength of LWA concrete at the plastic flow plateau stage should be regarded as the ultimate strength under multi-axial compressive stress state. With consideration of the strength criterion, the ultimate strength surface of LWA concrete under multi-axial stress intersects with the hydrostatic stress axis at two different points, which is completely different from that of the normal weight concrete as that the ultimate strength surface is open-ended. As a result, the strength criteria aimed at normal weight concrete do not fit LWA concrete. In the present paper, a multi-axial strength criterion for LWA concrete is proposed based on the Unified Twin-Shear Strength (UTSS) theory developed by Prof Yu (Yu et al. 1992), which takes into account the above strength characteristics of LWA under high compressive stress level. In this strength criterion model, the tensile and compressive meridians as well as the ultimate strength envelopes in deviatoric plane under different hydrostatic stress are established just in terms of a few characteristic stress states, i.e., the uniaxial tensile strength $f_t$, the uniaxial compressive strength $f_c$, and the equibiaxial compressive $f_{bc}$. The developed model was confirmed to agree well with experimental data under different stress ratios of LWA concrete.

Effect of pumice powder and artificial lightweight fine aggregate on self-compacting mortar

  • Etli, Serkan;Cemalgil, Selim;Onat, Onur
    • Computers and Concrete
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    • v.27 no.3
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    • pp.241-252
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    • 2021
  • An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.

Effect of polypropylene and glass fiber on properties of lightweight concrete exposed to high temperature

  • Abdulnour Ali Jazem Ghanim;Mohamed Amin;Abdullah M. Zeyad;Bassam A. Tayeh;Ibrahim Saad Agwa;Yara Elsakhawy
    • Advances in concrete construction
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    • v.15 no.3
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    • pp.179-190
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    • 2023
  • The effect of glass fibres (GF) and polypropylene fibres (PPF) on the fresh properties and mechanical properties of lightweight concrete (LWC) exposed to high temperatures is investigated in this study. In this study, fifteen LWC mixtures were carried out in three different groups reinforced with PPF or GF fibers by 0%, 0.2%, and 0.4% by volume of concrete. The first group included aluminum powder (AP) as an air agent at 0.03% with the normal weight coarse aggregate (NWCA) by 100% of the weight of coarse aggregate. In the second group, 33% of the NWCA weight was replaced by lightweight coarse aggregate (LWCA). In the third group, 67% of the NWCA weight was replaced by LWCA. The slump, unit weight, Compressive strength (CS), tensile strength (TS), and flexural strength (FS) were examined. For two hours, the CS and FS were subjected to elevated temperatures of 200℃, 400℃, and 600℃, in addition to microstructure analysis of concrete. In comparison to the reference mixture, the fresh properties and bulk density of LWC decreased with the use of the air agent or the replacement of 67% of the NWCA with LWCA. As a result of the fiber addition, both the slump test and the bulk density decreased. The addition of fibers increased the CS; the highest CS was 38.5 MPa when 0.4% GF was added, compared to 28.9 MPa for the reference mixture at the test age of 28 days. In addition, flexural and TS increased by 53% and 38%, respectively, for 0.4% GF mixes. As well as, adding 0.4% GF to LWC maintained a higher CS than other mixtures.

Evaluation for Characteristics of Lightweight Polymer Concrete (경량 폴리머 콘크리트의 특성연구)

  • 채경희;최예환;연규선;이윤수
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.43 no.4
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    • pp.106-112
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    • 2001
  • Recent advance in material technology has accelerated the development of high strength concrete using lightweight artificial aggregates. The lightweight concrete has many advantages that the reduction of dead loads and the increase in load capacity can offer. In this study the lightweight polymer concrete using unsaturated polyester resin and lightweight aggregate were prepared and tested for testing the physical and the mechanical properties. The compressive strengths of lightweight polymer concretes with apparent specific gravity for 1.32 to 1.78 were 250 to 470 kfg/cm$^2$ and flexural strengths were measured to be in the range of 1/3-1/4 of compressive strength.

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Fundamental Properties of Lightweight Polymer Concrete (경량 폴리머 콘크리트의 기초적 성질)

  • 채경희;연구석;이윤수;이기원
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1139-1144
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    • 2000
  • Recent advance in material technology has accelerated the development of high strength concrete using lightweight artificial aggregates. The lightweight concrete has many advantages that the reduction of dead lads and the increase in load capacity can ofter. In this study, lightweight polymer concrete using unsaturated polyester resin and lightweight aggregate were prepared and tested for testing the physical and the mechanical properties. The compressive strengths of lightweight polymer concretes with specific gravities from 1.32 to 1.78 were compressive strength of 250 to 470 $kgf/cm^2$ and flexural strengths were measured to be in the range of a third to a quarter of compressive strength

Quality Characteristics of Lightweight Cement Composite using Lightweight Aggregates and Expanded Perlite (경량골재와 팽창펄라이트를 활용한 경량 시멘트복합체의 특성)

  • Kim Duck-Mo;Mun Kyoung-Ju;Soh Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.533-536
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    • 2004
  • This study aims to manufacture and to evaluate lightweight cement composite using lightweight aggregate and expanded perlite. The expanded perlite and lightweight aggregates were mixed with cement, water, SP(superplasticizer), forming-agent and poly-propylene fiber. The specimens were cured at $20^{\circ}C$ for 24h and then at steam curing of $60^{\circ}C$, RH $100\%$ for 12h. As a result, We could make lightweight cement composite of satisfaction about ALC properties. However it is need to improve the properties of density and water absorption.

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The Numerical Analysis of Extrusion Forming on the Manufactured Artificial Lightweight Aggregate Made of Incinerated Sewage Sludge Ash by a Finite Element Method (유한요소법을 이용한 하수슬러지 소각재의 인공경량골재 제조시 압출성형해석)

  • Jung, Byung-Gil;Bae, Jin-Woo;Sung, Nak-Chang
    • Journal of Environmental Science International
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    • v.16 no.10
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    • pp.1169-1177
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    • 2007
  • The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.