Browse > Article
http://dx.doi.org/10.12989/cac.2021.27.3.241

Effect of pumice powder and artificial lightweight fine aggregate on self-compacting mortar  

Etli, Serkan (Department of Civil Engineering, Munzur University, Aktuluk Campus)
Cemalgil, Selim (Department of Civil Engineering, Munzur University, Aktuluk Campus)
Onat, Onur (Department of Civil Engineering, Inonu University)
Publication Information
Computers and Concrete / v.27, no.3, 2021 , pp. 241-252 More about this Journal
Abstract
An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.
Keywords
self-compacting mortar; pumice powder; durability; lightweight fine aggregate; hardened state tests;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Benli, A., Karatas, M. and Sastim, M.V. (2017), "Influence of ground pumice powder on the bond behavior of reinforcement and mechanical properties of self-compacting mortars", Comput. Concrete, 20(3), 283-290. https://doi.org/10.12989/cac.2017.20.3.283.   DOI
2 Bijen, J.M.J.M. (1986), "Manufacturing processes of artificial lightweight aggregates from fly ash", Int. J. Cement Compos. Lightwght. Concrete, 8(3), 191-199. https://doi.org/10.1016/0262-5075(86)90040-0.   DOI
3 Numan, H.A., Yaseen, M.H. and Obed, A.H. (2018), "The influence of inclusion volcanic pumice on the concrete properties", Int. J. Civil Eng., 9(13).
4 Onat, O. and Celik, E. (2017), "An integral based fuzzy approach to evaluate waste materials for concrete", Smart Struct. Syst., 19(3), 323-333. http://dx.doi.org/10.12989/sss.2017.19.3.323.   DOI
5 Otsuki, N., Nagataki, S. and Nakashita, K. (1993), "Evaluation of the AgNO3 solution spray method for measurement of chloride penetration into hardened cementitious matrix materials", Constr. Build. Mater., 7(4), 195-201. https://doi.org/10.1016/0950-0618(93)90002-T.   DOI
6 Rodriguez-Camacho, R.E. and Uribe-Afif, R. (2002), "Importance of using the natural pozzolans on concrete durability", Cement Concrete Res., 32(12), 1851-1858. https://doi.org/10.1016/S0008-8846(01)00714-1.   DOI
7 Sahin, S., Orung, I., Okuroglu, M. and Karadutlu, Y. (2008), "Properties of prefabricated building materials produced from ground pumice aggregate and binders", Constr. Build. Mater., 22(5), 989-992. https://doi.org/10.1016/j.conbuildmat.2006.11.025.   DOI
8 Senhadji, Y., Escadeillas, G., Mouli, M. and Khelafi, H.B. (2014), "Influence of natural pozzolan, silica fume and limestone fine on strength, acid resistance and microstructure of mortar", Powder Technol., 254, 314-323. https://doi.org/10.1016/j.powtec.2014.01.046.   DOI
9 Tang, P. and Brouwers, H.J.H. (2018), "The durability and environmental properties of self-compacting concrete incorporating cold bonded lightweight aggregates produced from combined industrial solid wastes", Constr. Build. Mater., 167, 271-285. https://doi.org/10.1016/j.conbuildmat.2018.02.035.   DOI
10 Shaikh, F.U.A., Odoh, H. and Than, A.B. (2014), "Effect of nano silica on properties of concretes containing recycled coarse aggregates", Proc. Inst. Civil Eng.-Constr. Mater., 168(2), 68-76. https://doi.org/10.1680/coma.14.00009.   DOI
11 Aruntas, H.Y. (2006), "Ucucu kullerin insaat sektorunde kullanim potansiyeli", Gazi U niversitesi Muhendislik-Mimarlik Fakultesi Dergisi, 21(1).
12 Binici, H., Kapur, S., Arocena, J. and Kaplan, H. (2012), "The sulphate resistance of cements containing red brick dust and ground basaltic pumice with sub-microscopic evidence of intra-pore gypsum and ettringite as strengtheners", Cement Concrete Compos., 34(2), 279-287. https://doi.org/10.1016/j.cemconcomp.2011.10.001.   DOI
13 Binici, H., Temiz, H. and Kose, M.M. (2007), "The effect of fineness on the properties of the blended cements incorporating ground granulated blast furnace slag and ground basaltic pumice", Constr. Build. Mater., 21(5), 1122-1128. https://doi.org/10.1016/j.conbuildmat.2005.11.005.   DOI
14 Ardalan, R.B., Joshaghani, A. and Hooton, R.D. (2017), "Workability retention and compressive strength of self-compacting concrete incorporating pumice powder and silica fume", Constr. Build. Mater., 134, 116-122. https://doi.org/10.1016/j.conbuildmat.2016.12.090.   DOI
15 Celik, K., Meral, C., Mancio, M., Mehta, P.K. and Monteiro, P.J.M. (2014), "A comparative study of self-consolidating concretes incorporating high-volume natural pozzolan or high-volume fly ash", Constr. Build. Mater., 67, 14-19. https://doi.org/10.1016/j.conbuildmat.2013.11.065.   DOI
16 Etli, S., Cemalgil, S. and Onat, O. (2018), "Mid-Temperature Thermal Effects on Properties of Mortar Produced with Waste Rubber as Fine Aggregate", Int. J. Pure Appl. Sci. Technol., 4(1), 10-22. https://doi.org/10.12989/cac.2018.21.6.705.   DOI
17 Tekin, I., Birgul, R. and Aruntas, H.Y. (2012), "Determination of the effect of volcanic pumice replacement on macro void development for blended cement mortars by computerized tomography", Constr. Build. Mater., 35, 15-22. https://doi.org/10.1016/j.conbuildmat.2012.02.084.   DOI
18 Torres, M.L. and Garcia-Ruiz, P.A. (2009), "Lightweight pozzolanic materials used in mortars: Evaluation of their influence on density, mechanical strength and water absorption", Cement Concrete Compos., 31(2), 114-119. https://doi.org/10.1016/j.cemconcomp.2008.11.003.   DOI
19 Cemalgil, S., Etli, S. and Onat, O. (2018), "Curing effect on mortar properties produced with styrene-butadiene rubber", Comput. Concrete, 21(6), 705-715. http://dx.doi.org/10.12989/cac.2018.21.6.705.   DOI
20 EFNARC, Self-Compacting Concrete European Project Group. (2005), "The european guidelines for self-compacting concrete: Specification, production and use", International Bureau for Precast Concrete (BIBM).
21 Etli, S., Cemalgil, S. and Onat, O. (2018), "Mid-Temperature Thermal Effects on Properties of Mortar Produced with Waste Rubber as Fine Aggregate", Int. J. Pure Appl. Sci. Technol., 4(1), 10-22. https://doi.org/10.29132/ijpas.341413.   DOI
22 Galle, C. (2001), "Effect of drying on cement-based materials pore structure as identified by mercury intrusion porosimetry: a comparative study between oven-, vacuum-, and freeze-drying", Cement Concrete Res., 31(10), 1467-1477. https://doi.org/10.1016/S0008-8846(01)00594-4.   DOI
23 Gesoglu, M., Guneyisi, E. and O z, H.O . (2012), "Properties of lightweight aggregates produced with cold-bonding pelletization of fly ash and ground granulated blast furnace slag", Mater. Struct., 45(10), 1535-1546. https://doi.org/10.1617/s11527-012-9855-9.   DOI
24 Gonen, T., Onat, O., Cemalgil, S., Yilmazer, B. and Altuncu, Y.T. (2012), "A review on new waste materials for concrete technology", Elec. J. Constr. Technol., 8(1), 36-43.
25 Karatas, M., Benli, A. and Ergin, A. (2017), "Influence of ground pumice powder on the mechanical properties and durability of self-compacting mortars", Constr. Build. Mater., 150, 467-479. https://doi.org/10.1016/j.conbuildmat.2017.05.220.   DOI
26 Granata, M.F. (2015), "Pumice powder as filler of self-compacting concrete", Constr. Build. Mater., 96, 581-590. https://doi.org/10.1016/j.conbuildmat.2015.08.040.   DOI
27 Guneyisi, E., Gesoglu, M., Altan, I. and O z, H.O . (2015), "Utilization of cold bonded fly ash lightweight fine aggregates as a partial substitution of natural fine aggregate in selfcompacting mortars", Constr. Build. Mater., 74, 9-16. https://doi.org/10.1016/j.conbuildmat.2014.10.021.   DOI
28 Guneyisi, E., Gesoglu, M., Ghanim, H., Ipek, S. and Taha, I. (2016), "Influence of the artificial lightweight aggregate on fresh properties and compressive strength of the self-compacting mortars", Constr. Build. Mater., 116, 151-158. http://dx.doi.org/10.1016/j.conbuildmat.2016.04.140.   DOI
29 Hall, C (1989) "Water sorptivity of mortars and concretes-a review", Mag. Concrete Res., 41, 51-61. https://doi.org/10.1680/macr.1989.41.147.51.   DOI
30 Kabay, N., Tufekci, M.M., Kizilkanat, A.B. and Oktay, D. (2015), "Properties of concrete with pumice powder and fly ash as cement replacement materials", Constr. Build. Mater., 85, 1-8. https://doi.org/10.1016/j.conbuildmat.2015.03.026.   DOI
31 Numan, H.A., Yaseen, M.H. and Al-Juboori, H.A. (2019), "Comparison mechanical properties of two types of light weight aggregate concrete", Civil Eng. J., 5(5), 1105-1118. http://dx.doi.org/10.28991/cej-2019-03091315.   DOI
32 Leung, H.Y., Kim, J., Nadeem, A., Jaganathan, J. and Anwar, M.P. (2016), "Sorptivity of self-compacting concrete containing fly ash and silica fume", Constr. Build. Mater., 113, 369-375. https://doi.org/10.1016/j.conbuildmat.2016.03.071.   DOI
33 Mazloom, M. and Mahboubi, F. (2017), "Evaluating the settlement of lightweight coarse aggregate in self-compacting lightweight concrete", Comput. Concrete, 19(2), 203-210. https://doi.org/10.12989/cac.2017.19.2.203.   DOI
34 Mehrinejad Khotbehsara, M., Mohseni, E., Ozbakkaloglu, T. and Ranjbar, M.M. (2017), "Durability characteristics of self-compacting concrete incorporating pumice and metakaolin", J. Mater. Civil Eng., 29(11), 04017218. https://doi.org/10.1061/(ASCE)MT.1943-5533.0002068.   DOI
35 ASTM C348 (2002), Standard Test Method for Flexural Strength of Hydraulic Cement Mortars, Annual book of ASTM Standards, USA.
36 Wu, T., Wei, H., Liu, X. and Xing, G. (2017), "Factors influencing the mechanical properties of lightweight aggregate concrete", Ind. J. Eng. Mater. Sci., 23, 301-311.
37 Yang, C.C. and Huang, R. (1998), "Approximate strength of lightweight aggregate using micromechanics method", Adv. Cement Bas. Mater., 7(3-4), 133-138. https://doi.org/10.1016/S1065-7355(98)00002-9.   DOI
38 ASTM C1585-13 (2013), Standard Test Method for Measurement of Rate of Absorption of Water by Hydraulic Cement Concrete, West Conshohocken, PA.
39 ASTM C349 (2002), Standard Test Method for Compressive Strength of Hyrauliccement Mortars (Using Portions of Prisms Broken in Flexure), Annual book of ASTM standards, USA.
40 ASTM C642-13 (2013), Standard Test Method for Density, Absorption, and Voids in Hardened Concrete.
41 Ayati, B., Ferrandiz-Mas, V., Newport, D. and Cheeseman, C. (2018), "Use of clay in the manufacture of lightweight aggregate", Constr. Build. Mater., 162, 124-131. https://doi.org/10.1016/j.conbuildmat.2017.12.018.   DOI