• 제목/요약/키워드: Lightweight Design

검색결과 848건 처리시간 0.034초

차량용 도어 힌지의 경량화를 위한 재질별 수명 예측 (Analysis on Life Prediction for Different Materials in Vehicle Door Hinge Lightweight Design)

  • 유기현;김홍건
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.693-699
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    • 2013
  • Environmental issues are attracting increasing interest worldwide, and accordingly, environmental regulations for vehicles are being made more stringent. As a result, the car industry is conducting studies focusing on fuel efficiency and lightweight vehicles. To manufacture lightweight vehicles, existing steel parts are replaced by composite materials and lightweight metals. In this study, the fatigue life of a new material for manufacturing lightweight car door hinges was predicted using a finite-element analysis program. The existing steel material was replaced by carbon-fiber-reinforced plastic (CFRP) and aluminum alloy 6061, and the test results were analyzed. The maximum stress decreased by approximately three times, whereas the fatigue life and safety factor increased. When only CFRP was used, its allowable stress, safety factor, and fatigue life were excellent, but the sagging of the product exceeded the allowable value, which posed a limitation in use. Therefore, it seems desirable to use an appropriate combination of steel, AA6061, and CFRP for this product.

전산 시뮬레이션 기반의 위상최적설계에 의한 경량 밸브디스크의 구조적 안전성 (Structural Safety of Lightweight Valve Disc by Topology Optimization Design based on Computational Simulation)

  • 김태형
    • 에너지공학
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    • 제29권3호
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    • pp.25-33
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    • 2020
  • 본 연구에서는 유동해석 및 구조해석을 수행하여 위상최적화에 의해 설계된 버터플라이 밸브 디스크의 구조적 안전성을 살펴보았다. 유동해석을 수행하여 유량계수의 변화와 공동현상을 예측하였으며, 구조해석 후 강도 및 강성의 유효성을 확인하였다. 유동해석 후 열림각이 커질수록 유량계수가 비선형적으로 증가하다가 완만한 경사를 보였고, 열림각이 12o 일 때 공동화 현상을 예측할 수 있었다. 구조해석 후 경량 디스크의 유효응력이 재료의 항복강도보다 작았으며, 최대변형량도 선행연구의 보수적 변형량보다 작았다. 궁극적으로 전산해석에 기초한 경량 밸브 디스크의 구조적 안전성이 유효함을 확인하였다.

Producing synthetic lightweight aggregates by treating waste TFT-LCD glass powder and reservoir sediments

  • Tang, Chao-Wei
    • Computers and Concrete
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    • 제13권3호
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    • pp.325-342
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    • 2014
  • The use of lightweight aggregate (LWA) instead of ordinary aggregate may make lightweight aggregate concrete, which possesses many advantages such as lightweight, lower thermal conductivity, and better fire and seismic resistance. Recently the developments of LWA have been focused on using industrial wastes as raw materials to reduce the use of limited natural resources. In view of this, the intent of this study was to apply Taguchi optimization technique in determining process condition for producing synthetic LWA by incorporating waste thin film transition liquid crystal displays (TFT-LCD) glass powder with reservoir sediments. In the study the waste TFT-LCD glass cullet was used as an additive. It was incorporated with reservoir sediments to produce LWA. Taguchi method with an orthogonal array L16(45) and five controllable 4-level factors (i.e., cullet content, preheat temperature, preheat time, sintering temperature, and sintering time) was adopted. Then, in order to optimize the selected parameters, the analysis of variance method was used to explore the effects of the experimental factors on the performances (particle density, water absorption, bloating ratio, and loss of ignition) of the produced LWA. The results showed that it is possible to produce high performance LWA by incorporating waste TFT-LCD glass cullet with reservoir sediments. Moreover, Taguchi method is a promising approach for optimizing process condition of synthetic LWA using recycled glass cullet and reservoir sediments and it significantly reduces the number of tests.

스마트 기기를 이용한 경량 항공기 내비게이션 시스템 설계 및 구현 (Lightweight aircraft navigation system using smart devices Design and Implementation)

  • 정성우;박유현
    • 한국정보통신학회논문지
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    • 제16권2호
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    • pp.288-295
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    • 2012
  • 최근 소득수준이 올라감으로서 레저용 경량 항공기를 통한 여가활용 인구가 늘어나고 있다. 하지만 레저용 경량 항공기는 민항기나 군용 항공기에 비해 비교적 저가이기 때문에 탑재하고 있는 항공기기도 다른 항공기에 비해 잘 갖추고 있지 않는 경향이 있다. 본 논문에서는 최근 대중화되고 있는 스마트폰(iPhone, 안드로이드 폰, 윈도우 모바일 폰, 바다 폰 등) 및 스마트 패드(iPad, 갤럭시 Tab 등)를 활용하여 레저용 경량 항공기의 운항에 보조적인 기능을 제공할 수 있는 경량 항공기용 내비게이션을 설계하고 구현하고자 한다.

인덱스를 사용한 초경량 RFID 인증 프로토콜 (An Ultra-Lightweight RFID Authentication Protocol Using Index)

  • 이재강;오세진;윤태진;정경호;안광선
    • 한국통신학회논문지
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    • 제37권1C호
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    • pp.24-33
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    • 2012
  • RFID 시스템은 바코드 대체 기술로 급부상 하지만 도청, 위치추적, 스푸핑 공격, 재전송 공격과 같은 다양한 공격에 취약하다. 이를 해결하고자 암호학적 기법이 연구되고 있지만 자원적 제약이 있는 수동형 태그에 적용하기 힘든 실정이다. 최근 초경량 RFID 인증 프로토콜은 RFID 태그에 적용 가능하지만 비동기화, T. Li가 제시한 능동 공격에 많은 문제가 있다. 본 논문에서는 초경량 RFID 인증 프로토콜의 문제를 해결하고, RFID 시스템에서 일어날 수 있는 일반적인 공격에 안전한 프로토콜을 설계하여 현실적으로 적용 가능한 프로토콜을 제안한다.

경량 단말기를 사용하는 HACCP 자동화 시스템의 통신 미들웨어 설계 (Design of Communication Middleware for HACCP Automation System using Lightweight Devices)

  • 현성용;차경애;홍원기
    • 한국산업정보학회논문지
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    • 제20권4호
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    • pp.11-23
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    • 2015
  • 본 논문에서는 중앙관리 서버와 부착형 경량 단말기를 사용하는 HACCP(Hazard Analysis and Critical Control Point) 자동화 시스템에서, 효율적인 HACCP 데이터의 송수신을 위한 통신 미들웨어를 개발한다. 이를 위해서 HACCP 관리 규정을 토대로 경량 단말기에 최적화될 수 있는 HACCP 데이터를 위한 통신 메시지 규약을 설계한다. 또한 경량 단말기와 서버 간의 데이터 교환 및 데이터 통합 관리 기능을 수행하는 통신 미들웨어를 구현한다. 통신 미들웨어는 단말기의 경량화를 지원하기 위해서, 단말기가 필요로 하는 데이터를 능동적으로 갱신하며, 서버의 HACCP 데이터베이스를 관리한다. 또한 단말기와 서버의 일관적인 데이터 공유가 가능하도록 모니터링 기능을 제공하고 통신 메시지의 송수신을 담당하여 실질적으로 HACCP 자동화 업무를 수행한다. 이러한 HACCP 데이터 관리를 위한 통신 메시지 규약과 통신 미들웨어의 기능을 검증함으로써, 경량 단말기를 지원할 수 있는 HACCP 자동화 시스템 개발에 요소 기술로 활용될 수 있음을 보인다.

Structural performance and SWOT analysis of multi-story buildings of lightweight reinforced concrete comprising local waste materials

  • Walid A., Al-Kutti;A.B.M. Saiful, Islam;Zaheer Abbas, Kazmi;Mahmoud, Sodangi;Fahad, Anwar;Muhammad, Nasir;Muhammad Arif Aziz, Ahmed;Khalid Saqer, Alotaibi
    • Earthquakes and Structures
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    • 제23권6호
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    • pp.493-502
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    • 2022
  • In recent decades, infrastructural development has exploded, particularly in the coastal region of Saudi Arabia. The rising demand of most consumed aggregate in construction can be effectively compensated by the alternative material like scoria which lavishly exists in the western region. Scoria is characterized as lightweight aggregate beneficially used to develop lightweight concrete (LWC) - a potential alternative of normal weight concrete (NWC) ensuring reduction in the structural element's size, increase in building height, comparatively lighter foundation, etc. Hence, the goal of this study is to incorporate scoria-based structural lightweight concrete and evaluate its impact on superstructure and foundation design beside contributing to the economy of construction. Fresh, mechanical, and rheological properties of the novel LWC have been investigated. The structural analyses employ the NWC as well as LWC based structures under seismic and wind loadings. The commercial finite element package - ETABS was employed to find out the change in structural responses and foundations. The cost estimation and SWOT analysis for superstructure and foundation have also been carried out. It was revealed that the developed LWC enabled a more flexible structural design. Notable reduction in the steel and concrete prices of LWC might be possible in the low-rise building. It is postulated that the cost-effective and eco-friendly LWC will promote the usage of scoria as an effective alternative in Saudi Arabia and GCC countries for structurally viable LWC construction.

Seismic performance of CFS shear wall systems filled with polystyrene lightweight concrete: Experimental investigation and design methodology

  • Mohammad Rezaeian Pakizeh;Hossein Parastesh;Iman Hajirasouliha;Farhang Farahbod
    • Steel and Composite Structures
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    • 제46권4호
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    • pp.497-512
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    • 2023
  • Using light weight concrete as infill material in conventional cold-formed steel (CFS) shear wall systems can considerably increase their load bearing capacity, ductility, integrity and fire resistance. The compressive strength of the filler concrete is a key factor affecting the structural behaviour of the composite wall systems, and therefore, achieving maximum compressive strength in lightweight concrete while maintaining its lightweight properties is of significant importance. In this study a new type of optimum polystyrene lightweight concrete (OPLC) with high compressive strength is developed for infill material in composite CFS shear wall systems. To study the seismic behaviour of the OPLC-filled CFS shear wall systems, two full scale wall specimens are tested under cyclic loading condition. The effects of OPLC on load-bearing capacity, failure mode, ductility, energy dissipation capacity, and stiffness degradation of the walls are investigated. It is shown that the use of OPLC as infill in CFS shear walls can considerably improve their seismic performance by: (i) preventing the premature buckling of the stud members, and (ii) changing the dominant failure mode from brittle to ductile thanks to the bond-slip behaviour between OPLC and CFS studs. It is also shown that the design equations proposed by EC8 and ACI 318-14 standards overestimate the shear force capacity of OPLC-filled CFS shear wall systems by up to 80%. This shows it is necessary to propose methods with higher efficiency to predict the capacity of these systems for practical applications.

샌드위치 복합재와 알루미늄 압출재를 적용한 하이브리드 경량 차체 구조물의 모듈화 설계 연구 (A Study on the Modular Design of Hybrid Lightweight Carbody Structures Made of Sandwich Composites and Aluminum Extrusion)

  • 장형진;신광복;한성호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2644-2649
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    • 2011
  • The purpose of this study is to propose the modular design of hybrid lightweight carbody structures made of sandwich composites and aluminum extrusion. The sandwich composites were used for secondary structures to minimize the weight of carbody, and the aluminum extrusions were applied to primary structures to improve the stiffness of carbody and manufacturability. Key requirements were defined for the modular design of hybrid carbody, and the applied parts of sandwich composites were determined through the topology optimization analysis. Consequently, feasibility of enhancing mass saving and maintainability in modular hybrid carbody design were presented, comparing with the carbody structures made of aluminum extrusion or sandwich composites only.

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Design of All-SiC Lightweight Secondary and Tertiary Mirrors for Use in Spaceborne Telescopes

  • Bae, Jong-In;Lee, Haeng-Bok;Kim, Jeong-Won;Kim, Myung-Whun
    • Current Optics and Photonics
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    • 제6권1호
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    • pp.60-68
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    • 2022
  • We report on the design of the secondary and the tertiary mirrors used in lightweight assemblies made entirely of silicon carbide (SiC). The essential design points are weight reduction within the acceptable deformation of the mirror surface by gravity release, temperature change, and vibration during or after space launch. To find a design that achieves the target requirements, we established finite element models for various candidate designs and subjected each one to wave front error analyses along gravity directions and in operation temperatures. We also calculated the natural frequencies of the candidate assemblies. Our study suggested that a triangular cell with bipod flexure support can satisfy the target weight within the requirements.