• Title/Summary/Keyword: Light weight composite

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A Basic Study on the Application of Composite Materials for the Light-weight LED Beacon (LED 등명기 경량화를 위한 복합재료 적용 기초 연구)

  • Yoo, Seong-Hwan;Shin, Kyung-Ho;Lee, Donghee
    • Composites Research
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    • v.28 no.5
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    • pp.322-326
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    • 2015
  • We developed the high-power LED beacon and investigated the applicability of composite materials for the light-weight design of LED beacon. By means of the application of composite materials, the vertical deformation could be reduced by 17% and the total weight of LED beacon 8.9 kg comparable to 20% light-weighting against aluminum beacon. In thermal radiation test, the maximum temperature of LED package was measured to $63.5^{\circ}C$ under ambient temperature ($20^{\circ}C$), which is acceptable considering both performance and lifespan of LED packages. In this study, the applicability of composite materials was demonstrated for light-weight design of high-power LED beacon.

Study for Determining Design Allowable Values of Light Weight Composite Unmanned Aircraft Structures (경량 복합재료 무인기 구조물 설계 허용치 설정 방안 연구)

  • Kim, Sung Joon;Park, Sang Wook;Kim, Tae Uk
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.1-7
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    • 2017
  • The development of effective design allowable values for unmanned composite aircraft is an issue of paramount concern for the industry. The application of conventional manned aircraft structural certification methods to unmanned aircraft such as prototype and technology demonstrators, can lead to excessively long development time and costs. In this paper, the determining method of composite structure design allowable values for light composite unmanned aircraft is presented to reduce to the structural weight. This paper seeks to show the applicability of composite B-basis material values as a design allowable of light composite unmanned aircraft structures. A review of different civil and UAV targets failure probability is given. From the results, the researchers can know that the requirements of light composite unmanned aircraft design allowable should be alleviated, compared to manned composite aircrafts.

A Structural Analysis on the Light Rail Vehicle Body with Composite Material (복합재료 경전철의 차체구조 해석)

  • 이영신;김재훈;이호철;길기남;박병준
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.437-446
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    • 1999
  • The structural behavior of the composite material light rail vehicle body are investigated. Composite material is very useful for light rail vehicle structure due to its high specific strength and lightweight characteristics. The main carbody is made of aluminum alloy. The side wall and roof with composite panels can reduce total vehicle weight about 2000kg. In addition, with the lower density of the foam, enhances lightness in the panel and to save the operation expenses. The finite element analysis code, ANSYS is used to evaluate the stability of the body structure under the various load conditions.

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Development of Lining-Board System Using Light-Weight GFRP Panels for Sewer-Pipe Construction (경량 GFRP 패널을 이용한 하수관거공사용 복공 가시설 시스템의 개발)

  • Park, Sin-Zeon;Hong, Kee-Jeung
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.3
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    • pp.23-31
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    • 2014
  • Recently, sewer-pipe constructions replacing deteriorated pipes are currently underway in the downtown area. To resolve many problems in the conventional method of open-cut construction, lining-board system using light-weight GFRP panels is developed. The pultruded GFRP panels can be successfully used for the developed lining-board system as temporary decks and retaining walls in virtue of light weight, high strength and high durability. In this paper, the structural safety and serviceability of the lining-board system are examined through FE analyses and experiments. Further more, a field application of the lining-board system is presented. The field application shows that quality and environment of construction can be significantly improved.

Analytical Studies on the Shear Behavior of the Shear Connector in Composite Beam with Light Weight Concrete (경량콘크리트를 사용한 합성보에서 전단연결재의 전단거동에 관한 해석적 연구)

  • Choi, Byong Jeong;Han, Hong Soo
    • Journal of Korean Society of Steel Construction
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    • v.21 no.2
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    • pp.127-134
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    • 2009
  • The purpose of this paper is to understand the shear characteristics of the shear connectors embedded into light weight concrete. This paper tried to confirm the validity of the finite element method(FEM) through the comparative study between the previous study results and FEM analysis, and evaluated the shear strength of shear connector and current design codes(AISC-LRFD and Eurocode 4) according to the variation of compressive strength of light weight concrete. This paper resulted that the shear strength of connector embedded into light weight concrete closely agreed to the one of shear connector by Eurocode 4 based on the results of the FEM analysis.

Evaluation and Fabrication of Composite Bipolar Plate to Develop a Light Weight Direct Methanol Fuel Cell Stack for Small-scale UAV Application (I) (무인항공기용 경량화 직접메탄올연료전지 스택 개발을 위한 복합소재 분리판 제작 및 성능 평가 (I))

  • Kang, Kyung-Mun;Park, Sung-Hyun;Kim, Jin-Soo;Ji, Hyun-Jin;Ju, Hyun-Chul
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.2
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    • pp.134-142
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    • 2012
  • A bipolar plate is a major component of a fuel cell stack, which occupies 50~60% of the total weight and over 50% of the total cost of a typical fuel cell stack. In this study, a composite bipolar plate is designed and fabricated to develop a compact and light-weight direct methanol fuel cell (DMFC) stack for a small-scale Unmanned Aerial Vehicle (UAV) application. The composite bipolar plates for DMFCs are prepared by a compression molding method using resole type phenol resin as a binder and natural graphite and carbon black as a conductor filler and tested in terms of electrical conductivity, mechanical strength and hydrogen permeability. The flexural strength of 63 MPa and the in-plane electrical conductivities of 191 S $cm^{-1}$ are achieved under the optimum bipolar plate composition of phenol : 18%; natural graphite : 82%; carbon black : 3%, indicating that the composite bipolar plates exhibit sufficient mechanical strength, electrical conductivity and hydrogen permeability to be applied in a DMFC stack. A DMFC with the composite bipolar plate is tested and shows a similar cell performance with a conventional DMFC with graphite-based bipolar plate.

The Advanced Composite Sandwich Panels for Light Weight of Road Structures (도로구조물 경량화를 위한 복합재료 샌드위치 패널에 관한 연구)

  • Han, Bong Koo
    • International Journal of Highway Engineering
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    • v.16 no.3
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    • pp.1-8
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    • 2014
  • PURPOSES : The purpose of this paper is to demonstrate to the practicing engineers, how to apply the advanced composite materials theory to the road structures. For general construction material used, there is certain theoretical limit in sizes. For super road structure construction, the reduction in panel weight is the first step to take in order to break such size limits. METHODS : For a typical road structures panel, both concrete and advanced composite sandwich panels are considered. The concrete panel is treated as a special orthotropic plate. RESULTS : All types of advanced composite sandwich panels are considered as a self-weights less than one tenth of that of concrete panel. The concrete panel is treated as a special orthotropic plate to obtain more accurate result. CONCLUSIONS : Advanced composite sandwich panels are considered as a self-weights less than one tenth (10%) of that of concrete panel, with deflections less than that of the concrete panel. This conclusion gives good guide line for design of the light weight of road structures.

Structural Design of Light Weight Natural Fiber Composites for Next Generation Automobile Bonnet (차세대 자동차 본넷용 친환경 경량화 자연섬유 복합재 구조 설계)

  • Park, Kilsu;Kong, Changduk;Park, Hyunbum
    • Composites Research
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    • v.28 no.2
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    • pp.46-51
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    • 2015
  • In this study, structural design and analysis of the automobile bonnet is performed. The flax/vinly ester composite material is applied for structural design. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite bonnet. The VARTML is a manufacturing process that the resin is injected into the fly layered-up fibers enclosed by a rigid mold tool under vacuum. A series of flax/vinyl ester composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of the automobile bonnet is performed.

Design and Fabrication of Light-Weight Composit Bus Bar (복합경량 부스바의 설계 및 제작)

  • Bae Joon-Han;Bea Duck-Kweon
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.55 no.8
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    • pp.334-340
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    • 2006
  • Copper is widely used in electric wire, cable, conductor in electric devices. As the demand for electric power is increasing rapidly, electric power devices are getting amazingly bigger and complicated. The using of light-weight conductor can reduce the size and making cost of the electric devices. In high-frequency application, Electric current in a conductor tends to shift to the surface of the conductor, resulting in an uneven current distribution in the inner conductor. In the extreme case the current may essentially concentrate in the 'skin' of the inner conductor as a surface current. In high frequency application, therefore, inner area of copper conductor may replace with aluminum conductor, which reduces the weight of conductor. This paper describes the manufacture and evaluation of composite conductors made of copper and aluminum. The optimum extruding ratio was 16 at $300^{\circ}C$. The electrical resistance of manufactured composite bus bar was $57{\mu}{\Omega}$ at DC and $49.5{\mu}\{Omega}$ at 300Hz.

Phase Separated Structure and Electro-optical Properties of the (Polymer/Liquid Crystal) Composite Films ((고분자/액정) 복합막의 상분리구조와 전기광학 특성)

  • Park, K.S.;Noh, C.H.;SaKong, D.S.;Nam, K.D.;Kajiyama, T.
    • Journal of the Korean Applied Science and Technology
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    • v.12 no.2
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    • pp.29-39
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    • 1995
  • The phase separated structure and the electro-optical properties of the (polymer/liquid) crystal : LC) composite film strongly depended on the weight fraction of LC in it. The continuous LC phase was formed in a three-dimensional polymer network when the LC weight fraction was above 40wt%. The aggregation structure of the composite film could be controlled by controlling the solvent evaporation velocity during the film preparation process. The smaller LC domains or channels were formed in the case of the faster solvent evaporation velocity. The composite film exhibited reversible light scattering-light transmission switching upon electric field -OFF and -ON states, respectiverly. The light scattering properties of the composite film strongly depended on the spatial distortion of the nematic directors as well as the mismatch in refractive indices between matrix polymer and LC.