• Title/Summary/Keyword: Lift-off Test

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이중범프 공기포일베어링의 성능시험 (Performance Test of Double-Bumped Air Foil Bearings)

  • 김영철;이동현;김경웅
    • Tribology and Lubricants
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    • 제25권2호
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    • pp.108-113
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    • 2009
  • This paper presents a experimental results for the performance evaluation of a double-bumped air foil bearing. The test results of a double-bumped AFB is compared with a single-bumped AFB at a heavily-loaded condition. The diameter of the test bearing is 50 mm, and the axial length is 50 mm. Nominal clearance of the single-bumped AFB is evaluated as $105{\mu}m$, and that of the double-bumped AFB is as $95{\mu}m$. The test of the AFBs are demonstrated at 3 test mode; the load variation mode, the speed variation mode, and start-stop mode. The single-bumped AFB demonstrated a upward load-carrying capacity of 95 N and a downward load-carrying capacity of 130 N at 20,000 rpm. The double-bumped AFB demonstrated a upward load-carrying capacity of 170 N and a downward load-carrying capacity of 170 N at 20,000 rpm. The single-bumped AFB demonstrated a downward lift-off speed of 16,300 rpm at 105 N. The double-bumped AFB demonstrated a downward lift-off speed of 15,400 rpm at 105 N. The start-stop test of the AFBs assure 5,000 cycle endurance life. The test results are compared with the theoretical calculation results. The test and theorectical results show thata double-bump air foil bearing provides a higher load-carrying capacity, stiffness and damping than a single-bump air foil bearing in a heavily-loaded condition.

회전각가속도가 가스 포일 스러스트 베어링의 마찰 및 마모 특성에 미치는 영향 (Effects of Angular Acceleration on the Friction and Wear Characteristics of Gas Foil Thrust Bearings)

  • 황성호;김대연;김태호
    • Tribology and Lubricants
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    • 제39권5호
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    • pp.203-211
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    • 2023
  • This study experimentally investigates the effects of angular acceleration on the friction and wear performances of a gas foil thrust bearing (GFTB) using a typical GFTB with six pads. The outer radius of the bearing is 31.5 mm, the total bearing area is 2,041 mm2 , and the bump foil and incline (ramp) height are both 500 ㎛. The newly developed GFTB test rig for measuring the friction torque and coefficient measures the axial load, drag torque, lift-off speed, and touch-down speed. The experiment is conducted for angular accelerations of 78.5, 314.2, and 328.3 rad/s2 at axial loads of 5, 10, and 15 N, respectively. The test shows that the start-up friction coefficient increases with increasing axial load at the same angular acceleration, and the friction coefficient decreases with increasing angular acceleration under the same axial load. As the angular acceleration increases, the lift-off speed at the motor start-up increases, and the touch-down speed at the motor stop decreases. The wear distance of the GFTB for a single on/off cycle increases with increasing axial load at the same angular acceleration and decreases nonlinearly with increasing angular acceleration under the same axial load. The test results suggest that adjusting the rotational angular acceleration helps reduce bearing friction and wear.

Flexible ECA Probe를 이용한 평판 및 용접부 검사 (Inspection of Welded Zone and Flat Plate Using Flexible ECA Probe)

  • 이창준;이규성;신충호;이경준;장윤영
    • 비파괴검사학회지
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    • 제36권4호
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    • pp.288-294
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    • 2016
  • Flexible ECT (eddy current array) probe를 사용하여 판재 및 용접부에 존재하는 notch 결함을 MS-5800E와 OmniScan MX 장비로 검출능력을 비교하고, 주파수와 lift-off를 변수로 신호의 특성을 비교하고자 하였다. 실험 결과, 500, 1000, 1500 kHz를 사용하였을 때 notch 깊이가 증가할수록 신호의 진폭이 증가하는 것으로 나타났고, lift-off 변화에 따른 신호의 진폭은 선형적으로 감소하였다. 또한 용접부 결함은 probe와 시험체의 접촉면에 밀접한 관계가 있다. Probe와 시험체의 접촉면이 양호한 경우 검출감도가 우수하고 그렇지 않은 경우에는 검출감도가 떨어지는 것을 알 수 있었다.

고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구 (A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery)

  • 이용복;김태호;김창호;이남수
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.199-206
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    • 2002
  • This paper describes a reliability characteristics of an air foil journal bearing for high speed turbomachinery at room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with motor driven test rig. Lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About load carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, The trends in change of start torque, stop torque, and bearing temperature were shown during 10,000 cycle start-stop test of an air foil journal bearing. from the results of this work, an air foil bearing will be done well, as a supported bearing for high speed turbo-compressor.

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고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구 (A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery)

  • 김태호;이용복;김창호;이남수
    • 한국유체기계학회 논문집
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    • 제6권2호
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    • pp.7-14
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    • 2003
  • This paper describes reliability characteristics of an air foil journal bearing for high-speed turbomachinery at a room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with a motor-driven test rig. A lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About a load-carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, the trends in change of start torque, stop torque, and bearing temperature were shown during a 10,000-cycle start-stop test of an air foil journal bearing. We found that an air foil bearing performs well, as a supported bearing for the high-speed turbocompressor.

표면 거칠기가 가스 포일 스러스트 베어링의 성능에 미치는 영향 (Effects of Surface Roughness on the Performance of a Gas Foil Thrust Bearing)

  • 황성호;김대연;김태호
    • Tribology and Lubricants
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    • 제39권2호
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    • pp.81-85
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    • 2023
  • This study presents an experimental investigation of the effects of surface roughness on gas foil thrust bearing (GFTB) performance. A high-speed motor with the maximum speed of 80 krpm rotates a thrust runner and a pneumatic cylinder applies static loads to the test GFTB. When the motor speed increases and reaches a specific speed at which a hydrodynamic film pressure generated within the gap between the thrust runner and test GFTB is enough to support the applied static load, the thrust runner lifts off from the test GFTB and the friction mechanism changes from the boundary lubrication to the hydrodynamic lubrication. The experiment shows a series of lift-off test and load-carrying capacity test for two thrust runners with different surface roughnesses. For a constant static load of 15 N, thrust runner A with its lower surface roughness exhibits a higher start-up torque but lower lift-off torque than thrust runner B with a higher surface roughness. The load capacity test at a rotor speed of 60 krpm reveals that runner A results in a higher maximum load capacity than runner B. Runner A also shows a lower drag torque, friction coefficient, and bearing temperature than runner B at constant static loads. The results imply that maintaining a consistent surface roughness for a thrust runner may improve its static GFTB performance.

Sn-Cu-Ni계를 이용한 Pb-free wave Soldering의 공정 적용 및 신뢰성에 관한 연구 (A study on the implementation of wave soldering process and the solder joint reliability of it using Sn-Cu-Ni lead-free solder)

  • 유충식;정종만;김진수;김미진
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2001년도 추계 기술심포지움
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    • pp.89-98
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    • 2001
  • Pb-free wave soldering process of AC Adapter was implemented by six sigma method using Sn-Cu-Ni type solder. The solder joint appearance, microstructural change, a lift-off phenomenon and reliability were evaluated through thermal shock teal. $(Cu,Ni)_6Sn_5$-type intermetallic compound of which thickness is about 5 micron was found at solder joint between Sn-Cu-Ni solder and copper land. After applying the thermal shock test of as-soldered product up to 750 cycles, no crack was found at the solder joint and the newly developed product was superior to conventions; one in terms of productivity and reliability.

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GIS 내 금속입자의 부상전압과 부분방전특성 연구 (Lift-Off Voltage and Partial Discharge Characteristics of Free Metallic Particles in GIS)

  • 윤진열;한상옥
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제48권2호
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    • pp.127-132
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    • 1999
  • Both motion of free metallic particles from which most GIS internal failures are caused and partial discharges from the particles were examined using EHV GIS test chamber. Effects from particle length and gas pressure which are main factors to lead to breakdown failure were investigated theoretically and experimentally. Magnitude of both lift-off voltage and partial discharge inception voltage were measured respectively and, through these measurements, this paper showed the possibility of predicting breakdown fault and of taking action to prevent the fault in advance. The measurement of partial discharge when the particles began to move could be adopted to decide minimum sensitivity in developing predictive diagnostic equipments. Both the amount of apparent discharge and real discharge in GIS were examined theoretically and experimentally, then experimental results were analyzed on the basis of the theory.

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진동법을 이용한 사장교의 시공 중 장력 평가 (Evaluation of Cable Tension Forces Using Vibration Method for a Cable-stayed Bridge under Construction)

  • 조수진;윤정방;심성한
    • 한국안전학회지
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    • 제29권2호
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    • pp.38-44
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    • 2014
  • When a cable-stayed bridge is under construction, the cable tension that changes according to the construction phase is the index indicating the proper construction management. In this study, the vibration method using the least-square estimation has been implemented to monitor changing tensions of two multi-strand cables of a cable-stayed bridge under construction. The test bridge is Hwamyung Bridge in Korea with a prestressed concrete box girder. The field tests are executed during the second tensioning stage just after the installation of the key segment. The tensions of two cables are measured before and after the tensioning and 5 days later (i.e., after finishing the tensioning of all cables). The accuracy of the estimated tensions by the vibration method has been improved by employing proper effective lengths of the cables. The measured tensions are compared with the result of the lift-off tests and design tensions. The vibration method shows very good performance in monitoring the changing tensions according to the construction phase with minimal error.

Comparison of Test Standards for the Performance and Safety of Agricultural Tractors: A Review

  • Kabir, Md. Shaha Nur;Chung, Sun-Ok;Kim, Yong-Joo;Shin, Sung-Hyun
    • Journal of Biosystems Engineering
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    • 제39권3호
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    • pp.158-165
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    • 2014
  • Purpose: The objective of this paper was to compare test standards regarding the performance and safety of agricultural tractors to identify the differences in test conditions, measurement tolerances, and test procedures. Based on the comparison, some recommendations were proposed for possible revisions or improvements to current tractor test standards. Methods: The test standards and codes of major standards development organizations (SDOs), such as the Organization for Economic Cooperation and Development (OECD), the International Organization for Standardization (ISO), the American Society of Agricultural and Biological Engineers (ASABE), EC type approval, and the board of actions of the Nebraska Tractor Test Laboratories (NTTL), were selected and analyzed. Comparison of the test standards: The ISO provides references for fuel and lubricants for tractor tests, and the OECD provides additional measurements for calculating fuel consumption characteristics during the power take-off (PTO) tests. The ISO, EC type approval, and the ASABE provide PTO protective device and the safety requirements. During drawbar power tests, seven transmission ratios are selected for fully automatic transmissions, according to the OECD. In case of hydraulic lift tests, ISO 789-2 and OECD Code 2 advise the use of a static lift force, while SAE J283 advises the use of additional dynamic lift capacity tests for a better representation of in-field operations. The OECD, the ISO, and EC type approval determine the seat index point (SIP), whereas the ASABE determines the seat reference point (SRP) for roll-over protective structure (ROPS) tests. Diversified measurement tolerances were among the braking performance test standards. The European Union (EU) has developed daily limits for vibration exposures with adaptations from ISO 2631-1. Electromagnetic compatibility evaluations are emerging of high-efficiency tractors due to the long-term conformance to electromagnetic emissions and interferences. Comparisons of tractor test standards discussed in this paper are expected to provide useful information for tractor manufacturers and standards development personnel to improve the performance and safety test standards of tractors.