• Title/Summary/Keyword: Life-cycle cost

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Evaluation of Implementation Alternatives of the Mass Customization in Health Food Company (건강기능식품 사례를 통한 대량 맞춤생산 도입 대안 비교 평가 연구)

  • Lee, Hyun-Chan;Jeon, Seong-Jae
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.3
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    • pp.186-196
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    • 2009
  • Mass customization (MC) is a business practice that aims to provide customers with customized products and services at near mass production efficiency. To achieve the aim, a number of methods to implementing MC are proposed. However, most of them require changes in entire process of the company, which make companies hesitate to implement MC even if it is essential to survive. In this paper, we proposed alternatives to partially implement MC for quick adaptation of MC. The base line assumption is not to change the production lines. The pros and cons of alternatives are given by qualitative and quantitative evaluation. Especially, by giving radar chart analysis of the quantitative measures, we give insight on the changes in the business performance measures, such as time to market and cost. Proposed alternatives are based on sub-processes such as purchasing raw materials, production process changes and packaging for efficient logistics. In this way, companies are able to provide customized products with small changing of the current manufacturing system. The process and benefit of the proposed strategy is verified by real world cases of a Korean health food company.

SOS-Net for Generattion of PLC Program (PLC 프로그램 생성을 위한 SOS-Net)

  • Ko, Min-Suk;Hong, Sang-Hyun;Wang, Gi-Nam;Park, Sang-Cheul
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.1
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    • pp.60-68
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    • 2009
  • Because of the reduced product life-cycle, industries are making an effort to bring down the process planning time. In the traditional approach, we have to analyze established process planning, then design the time chart based on process information and drawing the formal time chart such as SOP(sequence of operation). Thereafter, it will be converted to PLC code that is a time consuming and redundant job. Similarly, Industrial automated process uses PLC Code to control the factory; however, control information and control code(PLC code) are difficult to understand. Hence, industries prefer writing new control code instead of using the existing one. It shows the lack of information reusability in the existing process planning. As a result, to reduce this redundancy and lack of reusability, we propose SOS-Net modeling method. Unlike past stabilized process planning that is rigid to any change; our proposed SOS-Net modeling method is more adaptable to the new changes. The SOS-Net model is easy to understand and easy to convert into PLC Code accordingly. Therefore, we can easily modify the control information and reuse it for new process planning. The proposed model plays an intermediary role between process planning and PLC code generation. It can reduce the process planning and implementation time as well as cost.

Life Cycle Cost & Reliability Analysis of Quaywall Design Parameters (안벽 설계변수의 신뢰성 해석과 생애주기비용 분석)

  • Kim, Hong-Yeon;Yoon, Gil-Lim;Yoon, Yeo-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.508-518
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    • 2008
  • Reliability and sensitivity analysis of the design parameters for a section of caisson type quaywall which is the most applicable in Korea were performed. It was tried to estimate probabilities of failure for the system of the multiple failure modes and to analyze LCC in the quaywall structure. The reliability analysis was performed by FORM. Also, sensitivity indices were estimated using the reliability indices, which may be used inferring effects of each design parameter on the reliability indices. As a result, the coefficient of friction between caisson and rubble, the moment by self weight and the moment of resistance mostly affected on the reliability indices in the sliding, overturning and foundation failure, respectively. System reliability theorem was applied in order to estimate the probabilities of failure for the system of the multiple failure modes. As the results of estimation of the probabilities of failure for the system, all cases were more conservative than those for the elements, according to both failure mode and load combination applied to series system. It entirely exceeded the target reliability index, but it was consistent with the theorem. According to the optimum LCC with the width of the caisson, the probability of failure exceeded the target probability of failure at then time. Therefore, it was judged to be insufficient to the practical application.

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A Wartime/Peacetime OMS/MP Analysis Model for the Submarine Development (잠수함 전.평시 OMS/MP 설정 방법론 연구)

  • Jang, Won-Joon;Kim, Kyoung-Yong;Paik, Soon-Huem
    • Journal of the Korea Institute of Military Science and Technology
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    • v.14 no.3
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    • pp.432-440
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    • 2011
  • Operational Mode Summary/Mission Profile(OMS/MP) is a document to quantify the operational and maintenance requirements based on the future operational environments and its mission and How to Fight concept in the development of the weapon system. It is important as a key document for the RAM goal setting in the early phase of weapon system development. The paper presents a systematic and practical submarine OMS/MP model processes with a deep analysis of relevant case studies and current status domestic and abroad. Especially, it proposes the unique Scenario Planning and Switch on List techniques with real case studies which have recently performed. The paper will contribute not only the basis of improved requirements for the development of weapon system but also the sustainment of readiness with the enhancement of RAM and reduction of total life cycle cost.

A Study on the Contact Power by Coating Material of Spray in AT Feeding Method (AT급전방식에서 코팅재에 의한 접촉전력에 대한 연구)

  • Kim, Min-Seok;Kim, Min-Kyu;Park, Yong-Gul;Lee, Jong-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.1
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    • pp.85-92
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    • 2011
  • Main characteristic in railroad is the guided movement of the wheel by the track through a metal-to-metal contact, conferring to the rail vehicle a single degree of freedom. There are defects such as head check, shelling, corrugation, squats etc in surface of the rail by interface between the wheel and rail. These defects bring about reducing the life-cycle of rails and track components and increasing noises. In case of bad conditions, it is possible to happen to full-scale accident such as derailment. Recently, the track capacity has been increased for increasing speed and operation efficiency. So, maintenance and indirect cost have been increased. Currently, a coating method of rail construction is proposed by using the ceramics in Korea. Rails are used as the earth in electrical railroad systems. Currently traction return current is flowed through wheels of trains. In case of rails coated, problems are caused in the contact power between wheel and coating material of spray. In this paper, electric model is presented in the AT feeding method. In case of rails coated, electric model is presented. Also, standard resistance of the ceramic is demonstrated by contact power between wheel and coating material of spray.

A Development of the On-line Maintenance and Management System for the HVAC Systems and the Evaluation of Its Effects (공조설비 온라인 유지관리시스템 개발 및 효과분석)

  • Lee, Tae-Won;Kim, Yong-Ki;Woo, Nam-Sub
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.11
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    • pp.591-598
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    • 2009
  • The service quality with the various building equipments tends to depend on the individual superintendent's capability and efforts generally and this often lead to poor maintenances and managements of them. N-BMS(Networked Building Management System), proposed in this study, is a new type of building management method, which links principal equipments within many buildings into a communication network and carries out several significant missions such as fault detection, deterioration diagnosis and control the equipments and so on, as well as monitoring which is the main and unique purpose of the conventional BMS. How to construct the N-BMS was considered to keep performance of equipments high and thus to save energy and resource. LCC(Life Cycle Cost) based analysis was also performed in order to verify the effects of some maintenance and management works for the building HVAC systems.

Framework of Non-Nuclear Methods Evaluation for Soil QC and QA in Highway Pavement Construction

  • Cho, Yong-K.;Kabassi, Koudous;Wang, Chao
    • Journal of Construction Engineering and Project Management
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    • v.2 no.2
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    • pp.45-52
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    • 2012
  • This study introduces a methodology to evaluate different types of non-nuclear technologies to see how they are competitive to the nuclear technology for quality control (QC) and quality assurance (QA) in soil condition measurement for highway pavement construction. The non-nuclear methods including the Electrical Density Gauge (EDG) and the Light Weight Deflectometer (LWD) were tested for their performance against a nuclear gauge, and traditional methods were used as baselines. An innovative way of comparing a deflection gauge to a density gauge was introduced. Results showed that the nuclear gauge generally outperformed the non-nuclear gauge in accuracies of soil density and moisture content measurements. Finally, a framework was developed as a guideline for evaluating various types of non-nuclear soil gauges. From other perspectives rather than accuracy, it was concluded that the non-nuclear gauges would be better alternative to the nuclear gauge when the followings are considered: (1) greater life-cycle cost savings; (2) elimination of intense federal regulations and safety/security concerns; and (3) elimination of licensing and intense training.

Life Cycle Cost Evaluation Index Enhancing of Public Facilities (공공시설물의 LCC 평가기준 개선방안)

  • Gu, Bon-Hak;Kim, Tae-Hui;Kim, Ok-Gyu;Park, Tae-Keun;Lee, Hyun-Soo
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.412-415
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    • 2007
  • Recently advanced nations utilize evaluation system about LCC, and KOREA begin to introduce the system to reduce construction expense. And Introducing "Technical proposal type bid" that is new government construction order mode made needs for valuation of price to evaluate facilities LCC. These days LCC is evaluated by BTL and turnkey project in KOREA, but it is suffering from difficulty in evaluation. because evaluation element and standard are indefinite. In addition LCC evaluation of public construction business except BTL and turnkey is not consisting. Therefore, in this research we present LCC evaluation Index for systematic and objective evaluation.

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A Study on Counterfeit Electronic Parts Identification and Verification Methods to Improve the Reliability of Weapons Systems in Mass Production Phase (양산단계 무기체계 신뢰성 향상을 위한 위조 전자부품 식별 및 검증 방안에 대한 연구)

  • Kim, Byung-Jun
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.4
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    • pp.617-624
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    • 2020
  • Due to the rapid development of science technology and the main characteristics of the defense industry, such as long development period, design complexity, high possibility of discontinuing parts due to long life cycle, and small quantity production, it can cause increasing of the inflow possibility of counterfeit electronic parts and deteriorating the reliability of weapons systems. This paper presents the specific criteria for the identification of electronic parts to be verified for mass produced weapons systems after the development is completed, and the identification and verification methods for the inflow of counterfeit electronic components.

Optimal Reliability Strategy for k-out-of-n System Considering Redundancy and Maintenance (중복설계 및 예방정비를 고려한 수리가능 k-out-of-n 시스템 신뢰도 최적화 전략)

  • Lee, Youn-Ho;Jung, Kwang-Kyun;Yoon, Tae-Dong;Kwon, Ki-Sang
    • Journal of Korean Institute of Industrial Engineers
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    • v.40 no.1
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    • pp.118-127
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    • 2014
  • The configuration such as series, parallel and k-out-of-n of a repairable system directly affects its reliability. The maintenance strategy can also affect the overall performance of the system. The objective of this work is to investigate the possible trade-off between the configuration of a repairable k-out-of-n system and its maintenance strategy. The redundancy is considered to be the design decision variables, whereas the preventive maintenance period is considered to be the maintenance decision variables. The optimization model is used to minimize the overall life cycle cost associated with the system, considering constraint on reliability. Finally, genetic algorithm is used to find the optimal values for the decision variables. The result is compared with optimal values for considering redundancy and maintenance respectively.