• 비파괴검사학회지
• /
• 제28권2호
• /
• pp.125-130
• /
• 2008

레이저 용접부의 국소 잔류응력을 측정하기 위한 비파괴 기법으로 구형압입시험이 제안되었다. 용접상태 절단휠의 구형압입시험으로 얻어진 겉보기 항복강도와 절단횔 용접부에 대한 응력완화 열처리 이후 동등한 위치에서 구한 고유 항복강도를 정량적으로 비교하였다. 고유항복강도가 탄성한도 내의 잔류응력에 의해서 변화하지 않는다고 고려하면 용융선으로부터 거리에 따른 두 항복강도의 차이가 용접잔류응력의 분포로 나타난다. 레이저 용접된 다이아몬드 절단휠의 구형압입시험으로부터 약 10 mm 폭에 걸친 잔류응력의 분포를 확인하였으며, 잔류응력은 쌩크와 절단팁 내에서 각각 최대 압축 및 인장 잔류응력치를 나타내었다.

• 비파괴검사학회지
• /
• 제33권2호
• /
• pp.181-186
• /
• 2013

가역투자율을 이용하여 차세대 에너지 설비 재료로 사용되는 첨단 페라이트강의 잔여수명을 비파괴적으로 평가하고자 하였다. 가역투자율 측정법은 가역투자율 값이 자기 히스테리시스 루프의 미분과 동일하다는 이론을 기반으로 하게 된다. 측정 원리는 한 가진진동수로 가변된 락-인 증폭기를 사용하여 탐지코일에 유도된 조화성분들의 진폭 값을 기본으로 한다. 가역투자율의 피크 간격, 비이커스 경도 그리고 인장강도는 시효된 샘플들에서 시효시간이 증가함에 따라서 감소하였다. 가역투자율의 피크 간격과 라손-밀러 파라미터의 관계를 통해 첨단 페라이트강의 잔여수명을 비파괴적으로 예측하는 것이 가능해진다.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2004년도 추계학술대회
• /
• pp.136-141
• /
• 2004

The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 2006년도 제37회 하계학술대회 논문집 A
• /
• pp.498-499
• /
• 2006

Oil-filled transformer technology has been around more than 100 years. The principle of operation in the same today as it has been for the previous decades. But all transformers have their life so it is important to know their useful life and the time for replacement. This paper will address this issue and provide the distribution transformer oil aging test results. Distribution transformer and laboratory specimens were externally heated to their respective maximum temperatures. Sample of oil and paper were removed at convenient intervals for testing. We believe that the results of this study will show the possibility of assessing the life of transformers.

• 한국철도학회논문집
• /
• 제4권4호
• /
• pp.138-146
• /
• 2001

For the purpose of the effective maintenance of surface irregularities of rail, this paper investigates the rail service life to a bending fatigue failure of welding parts of rail on the slab track by the structures laboratory testing to derive S-N curves, a GTDAP(General Track Dynamic Analysis Program) to calculate the stresses and a modified Miner's rule to predict a fatigue life. The useful guides for maintenance of rail welded parts on the slab track are proposed in terms of a grinding period and the depth of rail surface irregularities. This study also proposed the guides for maintenance of rail welded part on the ballast track. The effects of fatigue service lives are compared one another.

• 한국신뢰성학회지:신뢰성응용연구
• /
• 제7권2호
• /
• pp.45-55
• /
• 2007

In this study, two types of fatigue tests were conducted. Firs, cyclic bending tests were performed using the micro-bending tester. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. Creep deformation was dominant in thermal fatigue and plastic deformation was main parameter for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

• 대한기계학회논문집A
• /
• 제28권8호
• /
• pp.1174-1182
• /
• 2004

Recently, Self Piercing Rivet(SPR) has been spotlighted in the automotive industry as a substitutive resort of spot welding and has also been watched by the designer as lightening a car body due to their superior assembly processes. Fatigue behavior of SPR joint needs to be investigated experimentally and numerically to predict its structural stiffness and fatigue life. Testing of lap-shear specimens with various material combinations is performed to obtain the joining strength and the fatigue life of SPR connections. The simulation of SPR lap-shear specimens is also conducted to obtain the structural stiffness of SPR connections under different material combinations. A Finite element model of the SPR lap-shear specimen is developed using a FEMFAT SPR pre-processor. The fatigue lift of SPR specimen is predicted using a FEMFAT 4.4e based on the liner finite element analysis.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.1387-1390
• /
• 2008

Pneumatic cylinder is widely used in the various industrial fields. Reliability Study of this field is very important part to the related companies. In this study, we want to predict the life of pneumatic cylinder using Cox (or proportional hazards) model. Used in biomedical applications, the Cox model can be used as an accelerated life testing model. We considered working pressure and temperature as stress factors. The statistical software is used to analyze and forecast the life data.

• 한국안전학회지
• /
• 제19권3호
• /
• pp.118-123
• /
• 2004

The more the lift environment eastern idea, culture, factory automation system and information technology complicates, the more the various human error brings about. It brings about all kind of accidents and occupational diseases. Also the death and sickness or injury by psychological stress among the human error has increased every year. Therefore this paper describes the Korean lift change unit model through statistical testing with the proposed life change unit factors on the married workers living the middle area. The proposed model can be simply used in order to minimize the industrial accident and human error in real fields. Finally, the result will be helpful for the better safety management.

• 한국자동차공학회논문집
• /
• 제3권6호
• /
• pp.154-161
• /
• 1995

There are several kinds of driving conditions according to the characteristic of each vehicle diver. Automaker produces vehicle strong enough to satisfy this several driving conditions at the point of vehicle durability. In order to develop the car in a short period, Automaker engineer tests vehicle at serveral accelerated durability test roads. Before testing the vehicle durability, test engineer must know how much this test road severe than general field road which is composed of high way, city road, paved road and unpaved road. This paper suggests two types of road severity test method that is using relative fatigue life prediction method and using absolute fatigue life prediction method, and also present the merits and demerits of two test methods.