• Title/Summary/Keyword: Life testing

Search Result 1,286, Processing Time 0.031 seconds

Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation (구형압입을 이용한 레이저 용접된 절단 휠의 잔류응력 분포 측정)

  • Lee, Yun-Hee;Lee, Wan-Kyu;Jeong, In-Hyeon;Nahm, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.28 no.2
    • /
    • pp.125-130
    • /
    • 2008
  • A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

Nondestructive Characterization for Remanent Life of Advanced Ferritic Steel by Reversible Permeability (가역투자율에 의한 첨단 페라이트강의 잔여수명에 대한 비파괴평가)

  • Hong, Seung-Pyo;Ryu, Kwon-Sang;Kim, Chung-Seok
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.33 no.2
    • /
    • pp.181-186
    • /
    • 2013
  • We present nondestructive characterization for remanent life of advanced ferritic steels, next-gen energy facility materials by reversible permeability. The reversible permeability is based on the theory that the value of reversible permeability is the same differential of the hysteresis loop. The measurement principle is based on the foundation of harmonics voltage induced in a sensing coil using a lock-in amplifier tuned to the frequency of the exciting one. The peak interval of reversible permeability(PIRP), Vickers hardness, and tensile strength(TS) of the aged samples decreased with aging time. We could estimate the remanent life of advanced ferritic steel by using the relationship between the peak interval of reversible permeability and Larson-Miller parameter(LMP), non-destructively.

Reliability Analysis of the Spur Gear with Accelerated Life Testing Model (가속수명시험 모델에 따른 평기어의 신뢰성 해석)

  • Kim, Chul-Su;Kwon, Yeo-Hyoun;Kim, Joo-Hyung;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.136-141
    • /
    • 2004
  • The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

  • PDF

Assessing the Life of the Oil-filled Transformer (유입전력용 변압기의 수명평가 기술)

  • Park, Hyun-Joo;Nam, Chang-Hyun;Yoon, Yeo-Chan
    • Proceedings of the KIEE Conference
    • /
    • 2006.07a
    • /
    • pp.498-499
    • /
    • 2006
  • Oil-filled transformer technology has been around more than 100 years. The principle of operation in the same today as it has been for the previous decades. But all transformers have their life so it is important to know their useful life and the time for replacement. This paper will address this issue and provide the distribution transformer oil aging test results. Distribution transformer and laboratory specimens were externally heated to their respective maximum temperatures. Sample of oil and paper were removed at convenient intervals for testing. We believe that the results of this study will show the possibility of assessing the life of transformers.

  • PDF

Prediction of Bending Fatigue Life to Welding Parts of Rail on Slab Track (슬래브궤도상의 레일 용접부 피로수명 예측)

  • 김만철;김진성;한상철
    • Journal of the Korean Society for Railway
    • /
    • v.4 no.4
    • /
    • pp.138-146
    • /
    • 2001
  • For the purpose of the effective maintenance of surface irregularities of rail, this paper investigates the rail service life to a bending fatigue failure of welding parts of rail on the slab track by the structures laboratory testing to derive S-N curves, a GTDAP(General Track Dynamic Analysis Program) to calculate the stresses and a modified Miner's rule to predict a fatigue life. The useful guides for maintenance of rail welded parts on the slab track are proposed in terms of a grinding period and the depth of rail surface irregularities. This study also proposed the guides for maintenance of rail welded part on the ballast track. The effects of fatigue service lives are compared one another.

  • PDF

A Comparative study on the solder joint fatigue under thermal and mechanical loading conditions (열하중과 굽힘 하중 조건에서의 솔더조인트 피로 특성 비교연구)

  • Kim, Il-Ho;Lee, Soon-Bok
    • Journal of Applied Reliability
    • /
    • v.7 no.2
    • /
    • pp.45-55
    • /
    • 2007
  • In this study, two types of fatigue tests were conducted. Firs, cyclic bending tests were performed using the micro-bending tester. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. Creep deformation was dominant in thermal fatigue and plastic deformation was main parameter for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

  • PDF

Assessment of Structural Stiffness and Fatigue Life in Self-Piercing Rivet(SPR) Joint of Car Body (차체 셀프-피어싱 리벳 접합의 구조강성 및 피로수명 평가)

  • Kim Min-gun;Lee Kun-chan;Lee Byung-jun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.28 no.8 s.227
    • /
    • pp.1174-1182
    • /
    • 2004
  • Recently, Self Piercing Rivet(SPR) has been spotlighted in the automotive industry as a substitutive resort of spot welding and has also been watched by the designer as lightening a car body due to their superior assembly processes. Fatigue behavior of SPR joint needs to be investigated experimentally and numerically to predict its structural stiffness and fatigue life. Testing of lap-shear specimens with various material combinations is performed to obtain the joining strength and the fatigue life of SPR connections. The simulation of SPR lap-shear specimens is also conducted to obtain the structural stiffness of SPR connections under different material combinations. A Finite element model of the SPR lap-shear specimen is developed using a FEMFAT SPR pre-processor. The fatigue lift of SPR specimen is predicted using a FEMFAT 4.4e based on the liner finite element analysis.

A Study on Life Prediction of Pneumatic Cylinder using Cox Model (Cox Model 을 이용한 공기압 실린더의 수명예측에 관한 연구)

  • Kang, Bo-Sik;Kim, Hyoung-Eui;Chang, Mu-Seong
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1387-1390
    • /
    • 2008
  • Pneumatic cylinder is widely used in the various industrial fields. Reliability Study of this field is very important part to the related companies. In this study, we want to predict the life of pneumatic cylinder using Cox (or proportional hazards) model. Used in biomedical applications, the Cox model can be used as an accelerated life testing model. We considered working pressure and temperature as stress factors. The statistical software is used to analyze and forecast the life data.

  • PDF

The Development of the Korean Life Change Unit Model for Accident Prevention - Focused on the Married Workers Living in the Middle Area - (재해방지를 위한 한국형 생활변화단위 모형의 개발 - 중부지역 거주 기혼 근로자를 중심으로 -)

  • Kang Young-Sig;Choi Man-Jin
    • Journal of the Korean Society of Safety
    • /
    • v.19 no.3 s.67
    • /
    • pp.118-123
    • /
    • 2004
  • The more the lift environment eastern idea, culture, factory automation system and information technology complicates, the more the various human error brings about. It brings about all kind of accidents and occupational diseases. Also the death and sickness or injury by psychological stress among the human error has increased every year. Therefore this paper describes the Korean lift change unit model through statistical testing with the proposed life change unit factors on the married workers living the middle area. The proposed model can be simply used in order to minimize the industrial accident and human error in real fields. Finally, the result will be helpful for the better safety management.

Severity Test of Road Surface Profile by Using the Fatigue Life Prediction Method (피로수명 예측법을 이용한 각 도로가 차량의 내구성에 미치는 가혹도 평가)

  • Jung, W.W.;Kang, S.S.
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.3 no.6
    • /
    • pp.154-161
    • /
    • 1995
  • There are several kinds of driving conditions according to the characteristic of each vehicle diver. Automaker produces vehicle strong enough to satisfy this several driving conditions at the point of vehicle durability. In order to develop the car in a short period, Automaker engineer tests vehicle at serveral accelerated durability test roads. Before testing the vehicle durability, test engineer must know how much this test road severe than general field road which is composed of high way, city road, paved road and unpaved road. This paper suggests two types of road severity test method that is using relative fatigue life prediction method and using absolute fatigue life prediction method, and also present the merits and demerits of two test methods.

  • PDF