• Title/Summary/Keyword: Life test machine

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A Study on the Improvement of the Durability of Drive Plate in Automobiles by Shot Peening (쇼트피닝 가공에 의한 자동차용 Drive Plate의 내구성 향상)

  • Cheong Seongkyun;Lee Kookjin;Lee Dongsun;Lee Jaeheon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.191-196
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    • 2005
  • The effects of shot peening on the fatigue strength of SK-5M steel is investigated by experiment. The shot peening process is investigated optimum peening condition by changing impeller speed and exposure time. Bending fatigue test is accomplished to investigate the effect of optimum peening condition on the fatigue characteristics. As exposure time is increased, fatigue life in high stress is increased in early stage, become the maximum from 60 to 100 seconds, and then is decreased. Observing fracture surface through SEM after fatigue test, we can see clear configuration of cracks and peening layer.

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Analysis of the Rolling Contact Fatigue of the Shot Peened Ball Bearing by X-ray Diffraction (X선회절에 의한 SHOT PEENING처리 구름베어링의 구름접촉 피로해석)

  • 이한영
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.39-45
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    • 1997
  • The shot peening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shot peening treatment for inner race of ball bearing on the rolling contact fatigue. Shot peening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shot peening treatment. This effect was found to be more pronounced to the full hardened bearing. These facts might be due to the generation of compressive residual stress and the strain hardening of surface layer by shot peening treatment. The failure of the shot peened bearing were presumed to initiate at surface.

The Test for Tool Life of Portable-Bevelers with the Various Cooling System (휴대용 면취기의 냉각 방법에 따른 공구수명 평가)

  • Min, Byung-Hoon;Choi, Won-Yong;Min, Taeg-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.23-27
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    • 2008
  • This study is to evaluate the tool life of portable beveler which have various cooling system. It was compared with 3 different bevelers which has each other cooling system. Beveler A has no cooling system, beveler B has the cooling system for only inside of body, and beveler C has the cooling system for both the cutter and inside of body. The temperature of beveler A cutter surface had been continuously increasing as processing, but the rising tendency of temperature of beveler B cutter surface has slightly changed. In case of beveler C, the temperature is maintained. The tool life of beveler C is about 105m which is around 400% of beveler A(25m), and around 130% of beveler B(80m).

A Study on the Expected Life Evaluation of Rotating Machine (회전 기기의 수명 예측 평가에 관한 연구)

  • Kim, Ki-Joon;Kim, Sang-Jin;Oh, Yong-Chei;Seong, Nak-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.10a
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    • pp.73-76
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    • 2000
  • Traction motors that is one of the rotating machines for urban transit EMU have been subjected to increased demand for higher operating temperature, more demanding duty cycles, higher starting current, frequent voltage transients and severe environmental exposure. With the advent of PWM drives using power IGBTs in addition to the thermal considerations, it is important to take into account the impact of the dielectric stress upon the winding insulation system life. In analyzing the life of the stator winding, which is the heart of the motor, the majority of all winding failures are usually caused by a combination of various stresses acting on the insulation materials and system. In this paper, to evaluate the expected life of traction motor for urban transit E.M.U. it is proposed a new test method of complex accelerating degradation.

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Program Development for the Determination of Equivalent Load for Accelerated Fatigue Testing and the Estimation of Fatigue Life (가속 내구 시험을 위한 등가하중 설정과 피로수명 예측을 위한 프로그램 개발)

  • 이강용;박병화;이득용
    • Journal of the Korean Society for Railway
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    • v.6 no.4
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    • pp.265-272
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    • 2003
  • The computer program for the accelerated life testing technique of a machine part under the service conditions is developed under the GUI environment so that the user can easily obtain the results by selecting the program module. Also, the theoretical backgrounds for the computer program and the procedures of the accelerated testing method are introduced by testing the specimens made of the stainless steel 316L under the high temperature and random loading. The reliability of the program is discussed by the experimental results of the fatigue life, age degradation and accelerated testing conditions.

A Study of Crack Growth Behavior of Al2024 (Al2024의 균열성장거동에 관한 연구)

  • Lee, Won-Seok;Lee, Hyun-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.49-55
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    • 2000
  • This study describes the fatigue characteristics for Al2024 alloy, which is aircraft structure material. For this work, the plane-strain fracture toughness test, the plane-stress fracture toughness test and the crack growth rates test were conducted under the standard testing method. Test equipment is a computer-controlled closed-loop fatigue testing machine. The data of each test result is very important to aircraft structure reliability estimation, life prediction, design analysis, endurance analysis and damage tolerance analysis. In addition, the fatigue crack growth threshold($\DeltaKth$) value decreased as the stress ratio increased. Also, $\DeltaKth$ decreased as the thickness increased in LT, TL directions.

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A Study of Machine Learning Model for Prediction of Swelling Waves Occurrence on East Sea (동해안 너울성 파도 예측을 위한 머신러닝 모델 연구)

  • Kang, Donghoon;Oh, Sejong
    • The Journal of Korean Institute of Information Technology
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    • v.17 no.9
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    • pp.11-17
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    • 2019
  • In recent years, damage and loss of life and property have been occurred frequently due to swelling waves in the East Sea. Swelling waves are not easy to predict because they are caused by various factors. In this research, we build a model for predicting the swelling waves occurrence in the East Coast of Korea using machine learning technique. We collect historical data of unloading interruption in the Pohang Port, and collect air pressure, wind speed, direction, water temperature data of the offshore Pohang Port. We select important variables for prediction, and test various machine learning prediction algorithms. As a result, tide level, water temperature, and air pressure were selected, and Random Forest model produced best performance. We confirm that Random Forest model shows best performance and it produces 88.86% of accuracy

Comparison of the Machine Learning Models Predicting Lithium-ion Battery Capacity for Remaining Useful Life Estimation (리튬이온 배터리 수명추정을 위한 용량예측 머신러닝 모델의 성능 비교)

  • Yoo, Sangwoo;Shin, Yongbeom;Shin, Dongil
    • Journal of the Korean Institute of Gas
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    • v.24 no.6
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    • pp.91-97
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    • 2020
  • Lithium-ion batteries (LIBs) have a longer lifespan, higher energy density, and lower self-discharge rates than other batteries, therefore, they are preferred as an Energy Storage System (ESS). However, during years 2017-2019, 28 ESS fire accidents occurred in Korea, and accurate capacity estimation of LIB is essential to ensure safety and reliability during operations. In this study, data-driven modeling that predicts capacity changes according to the charging cycle of LIB was conducted, and developed models were compared their performance for the selection of the optimal machine learning model, which includes the Decision Tree, Ensemble Learning Method, Support Vector Regression, and Gaussian Process Regression (GPR). For model training, lithium battery test data provided by NASA was used, and GPR showed the best prediction performance. Based on this study, we will develop an enhanced LIB capacity prediction and remaining useful life estimation model through additional data training, and improve the performance of anomaly detection and monitoring during operations, enabling safe and stable ESS operations.

A Comparative Study of Single-Phase AC and Inverter DC on Electrode Life for Resistance Spot Welded Electrogalvanized Steel Sheets (전기아연 도금 TRIP강판의 저항 점용접 시 연속타점 수명에 미치는 단상 AC와 인버터 DC의 비교 연구)

  • Son, Jong Woo;Park, Yeong-Do;Kang, Mun Jin;Kim, Dong Cheol
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.834-841
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    • 2009
  • A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

Old People′s Usability Testing and Design for the User Interface of Washing Machine (세탁기의 사용자 인터페이스에 대한 노인의 사용편의성 평가 및 디자인 개선에 관한 연구)

  • 정광태;송복희
    • Archives of design research
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    • v.16 no.2
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    • pp.49-56
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    • 2003
  • In order to design a product for old people, it is important to identify usability problems through usability test and solve such problems in design process. So, we performed a study on design evaluation and improvement focusing on washing machine, that is one of the most useful electric home appliances in old people's daily life. Also, we studied the method that the goniometer can be used in usability evaluation for a specific part of product and the result can be used in product design. And, methods for the decision of design concept and direction, the development of design alternatives, design evaluation, model making, and comparison test through human factors theory and experiment were studied. The result can be used as an important data in the development of washing machine for old people and the proposed methodology can be used in other products for old people as well as washing machine.

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