• 한국산학기술학회논문지
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• 제18권1호
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• pp.216-221
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• 2017

폴리머 안경렌즈를 제조할 때 가시광선 영역에서 투과되는 빛을 증가시키고, 안경렌즈 표면에 형성되는 허상을 방지하는 반사방지 기능은 매우 중요하다. 본 연구에서는 굴절률 1.56, 1.60 및 1.67을 갖는 안경렌즈를 폴리머 렌즈 모노머 및 이염화 이부틸 주석 촉매제, 알킬 인산 에스터 이형제 등의 혼합물을 인젝션 몰드 방법으로 열중합 공정을 적용하여 제조하였다. 폴리머 안경렌즈 표면에서의 반사방지 효과를 조사하기 위하여 다층 박막 반사방지 코팅 구조(양면 또는 단면 코팅), 3층 박막의 Gaussian gradient-index profile 불연속 근사 반사방지 코팅 구조, 3층 박막의 quarter-wavelength 근사 반사방지코팅 구조 등 다양한 반사방지 코팅 구조를 설계하였고, E-beam 증착 시스템을 이용하여 열중합공정으로 제조된 폴리머 안경렌즈에 각각 코팅하였다. 폴리머 안경렌즈의 광학적 특성은 UV-visible spectrometer로 분석하였다. 반사방지 코팅 층을 구성하는 박막의 굴절률, 표면 거칠기 등의 소재 특성은 Ellipsometer와 원자힘 현미경(AFM)으로 분석하였다. 분석결과, 굴절률 1.56의 낮은 굴절률을 갖는 폴리머 안경렌즈에서 가장 효과적인 반사방지 코팅 구조는 다층 박막 반사방지 코팅 구조의 양면코팅이었다. 하지만 굴절률 1.67의 고굴절률 안경렌즈에 대해서는 3층 박막의 Gaussian gradient-index profile 불연속 근사반사방지 코팅 구조의 양면 코팅도 다층박막 반사방지 코팅구조의 양면코팅에 상응하는 반사방지 효과를 나타내었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.239-242
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• 2006

LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of kernel parts of LCD unit and it consists of several optical sheets(such as prism, diffuser and protector sheets), LGP (Light Guiding Plate), light source (CCFL or LED) and mold frame. The LGP of LCD-BLU is usually manufactured by forming numerous dots with $50{\sim}200$ um in diameter on it by etching process. But the surface of the etched dots of LGP is very rough due to the characteristics of the etching process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current etched dot patterned LGP, optical pattern design with 50um micro-lens was applied in the present study. The micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP. The attention was paid to the effects of different aspect ratio (i.e. $0.2{\sim}0.5$) of optical pattern conditions to the brightness distribution of BLU with micro-lens patterned LGP. Finally, high aspect ratio micro-lens patterned LGP showed superior results to the one made by low aspect ratio in average luminance.

• Design & Manufacturing
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• 제7권1호
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• pp.55-59
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• 2013

A Light Emitting Diode(LED) is a semiconductor device which converts electricity into light. LEDs are widely used in a field of illumination, LCD(Liquid Crystal Display) backlight, mobile signals because they have several merits, such as low power consumption, long lifetime, high brightness, fast response, environment friendly. In general, LEDs production does die bonding and wire bonding on board, and do silicon and phosphor dispensing to protect LED chip and improve brightness. Then lens molding process is performed using mixed liquid silicon rubber(LSR) by resin and hardener. A mixture of resin and hardener affect the optical characteristics of the LED lens. In this paper, computational design of static mixer was performed for mixing of liquid silicon. To evaluate characteristic of mixing efficiency, finite element model of static mixer was generated, and fluidic analysis was performed according to length of mixing element. Finally, optimal condition of length of mixing element was applied to static mixer from result of fluidic analysis.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.75-76
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• 2006

LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of kernel parts of LCD unit and it consists of several optical sheets(such as prism, diffuser and protector sheets), LCP (Light Guide Plate), light source (CCFL or LED) and mold frame. The LGP of LCD-BLU is usually manufactured by forming numerous dots with $50{\sim}200{\mu}m$ in diameter on it by erosion method. But the surface of the erosion dots of LGP is very rough due to the characteristics of the erosion process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current dot patterned LGP, optical pattern design with $50{\mu}m$ micro-lens was applied in the present study. Especially, the negative and positive micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP. The attention was paid to the effects of different pattern conditions to the brightness distribution of BLU with micro-lens patterned LGP. Finally, negative micro-lens patterned LGP showed superior results to the one made by positive in average luminance.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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• pp.51-51
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• 2004

렌즈는 광학제품의 성능에 직접적인 영향을 미치는 주요 부품으로서, 고정도의 형상 및 안정된 내부물성을 요구하는 정밀 부품이다. 광학 렌즈는 특정 광학계 내에서 입사광이 원하는 위치에 초점을 맺을 수 있도록 굴절시켜주는 역할을 하며, 이를 위해 초점거리, 배율, 렌즈의 성능 등을 종합적으로 고려하여 렌즈의 형상을 설계해야 한다. 이러한 설계과정은 기하광학에 기반한 광선추적(Ray tracing) 기법을 통해 이루어지며, 주로 CodeV, OSLO 등의 상용 광학계설계 소프트웨어를 사용하여 수행되고 있다.(중략)

• 한국광학회지
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• 제11권2호
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• pp.73-79
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• 2000

사출성형법으로 제조된 $fheta$렌즈를 주사렌즈로 상요하는 Laser Scanning Unit의 주주사 및 부주사 방향의 빔경을 측정했다. 주주사 빔경의 경우 $62muextrm{m}$~ $68\mu\textrm{m}$로써 설계치와 유사한 성능을 보이지만 부주사 빔경의 경우 $78\mu\textrm{m}$~$115\mu\textrm{m}$로써 꽤 큰 빔경편차( $37\mu\textrm{m}$)를 나타내었다. 사출성형렌즈에서는 냉각.고화시 수축에 의한 형상오차와 불균일 냉각에 의한 내부왜곡(복굴절)이 발생하게 되는데, 이는 결국 파면수차(빔경확대)를 발생시키게 되고 결국 레이저프린터의 화상열화로 나타나게 된다. 본 논문에서는 부주사 빔경편차의 주요인을 밝혀내기 위해 복굴절(편광비) 및 $f\theta$렌즈의 비구면 형상을 측정하였다. 그리고 측정된 비구면 형상치를 CODE-V(미국 ORA사의 광학설계 프로그램)에 입력하여 부주사 상면만곡을 계산하고, 이와 설계 초점심도를 비교.분석함으로써 복굴절이 부주사 빔경편차의 주요인임을 알 수 있었다.

• 한국산학기술학회논문지
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• 제18권8호
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• pp.25-33
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• 2017

본 연구에서는 간편하고 빠른 사출성형을 위하여 한쪽이 평면인 비구면 형상을 갖는 단일 fly-eye 렌즈형태의 2차 렌즈를 사용하는 MR-16 램프 시리즈의 설계를 보고하고자 한다. 인테리어 조명용 할로겐 램프를 대체하기 위해 효율이 높고 좁은 배광각을 갖도록 MR-16 램프용 광학계를 설계하여 이를 제작하고 성능을 확인하였다. 광학설계용 소프트웨어는 ORA사의 CODE V와 LightTools를 사용하였다. 그 결과, 제작된 MR-16 램프의 배광각은 $22.4^{\circ}$, $31.1^{\circ}$, $37.3^{\circ}$, $59.9^{\circ}$였으며, 광효율은 각각 76.5 lm/W, 75.2 lm/W, 72.0 lm/W, 77.8 lm/W 이고, 복사 균제도 81%에서 발산각은 $3^{\circ}$, $15^{\circ}$, $22^{\circ}$, $49^{\circ}$이다. 그리고 제작된 MR-16 램프에 확산시트를 2차 렌즈와 LED사이에 확산 시트를 적용하여 황색 띠를 제거한 후의 배광각은 각각 $20.8^{\circ}$, $31.5^{\circ}$, $37.8^{\circ}$, $68.7^{\circ}$로 측정되었다. 실험적으로 2차 렌즈를 같은 렌즈 4개를 붙이는 형식으로 fly-eye 형태로 함으로써 설계 및 제작이 용이하며 배광각과 균일한 조도 분포를 갖는데 있어서 문제가 없다는 것을 알 수 있었다.

• Design & Manufacturing
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• 제2권5호
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• pp.1-4
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• 2008

LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of kernel parts of LCD unit and it consists of several optical sheets(such as prism, diffuser and protector sheets), LCP (Light Guide Plate), light source (CCFL or LED) and mold frame. The LGP of LCD-BLU is usually manufactured by forming numerous dots with $50-200{\mu}m$ in diameter on it by erosion method. But the surface of the erosion dots of LGP is very rough due to the characteristics of the erosion process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. Especially, the negative and positive micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP.

• 소성∙가공
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• 제16권1호
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• pp.42-47
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• 2007

LCD-BLU is one of kernel parts of LCD and it consists of several optical sheets: LGP, light source and mold frame. The LGP of LCD-BLU is usually manufactured by etching process and forming numerous dots with $50\sim300{\mu}m$ diameter on the surface. But the surface of the etched dots of LGP is very rough due to the characteristics of the etching process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current etched dot patterned LGP, optical pattern with continuous microlens was designed using optical simulation CAE. Also, a mold with continuous micro-lens was fabricated by UV-LiGA reflow process and applied to 7 inch size of navigator LCD-BLU in the present study.

• 소성∙가공
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• 제16권1호
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• pp.48-53
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• 2007

LCD-BLU(Liquid Crystal Display - Back Light Unit) consists of several optical sheets: LGP(Light Guiding Plate), light source and mold frame. The LGP of LCD-BLU is usually manufactured by etching process and forming numerous dots with $50{\mu}m$ in diameter on the surface. But the surface roughness of LGP with etched dots is very high, so there is much loss of light. In order to overcome the limit of current etched dot patterned LGP, optical pattern design with microlens of $50{\mu}m$ diameter was applied in the present study. The microlens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP and optical simulation was carried out to know tendency of microlens patterned LGP simultaneously. The attention was paid to the effects of different aspect ratio(i.e. $0.2\sim0.5$) of optical pattern conditions to the brightness distribution of BLU with microlens patterned LGP. Finally, high aspect ratio microlens patterned LGP showed superior results to the one made by low aspect ratio in average luminance.