• 한국기계가공학회지
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• 제5권4호
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• pp.41-45
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• 2006

In recent years, the demands of the aspheric glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. Glass lens is manufactured by the forming with high precision mold core. This paper presents the analysis of optimal grinding condition of tungsten carbide(WC, Co 0.5%) using design of experiments(DOE). The process parameters are turbin spindle, work spindle, feedrate and depth of cut. The experiments results are evaluated by MINITAB software.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.168-171
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• 2002

A neural network model for predicting the quality or soundness of the injected plastic aspherical lens based on process parameters has been developed. The approach uses a Real Time Recurrent Neural Network 4-5-2 (RTRN) trained based on input/output data that were taken from FE analysis worts carried out through a CAE software. The system has been developed to search an optimum set of process parameters and reduce the time required for planning the conditions of plastic injection molding at the design stage.

• Journal of electromagnetic engineering and science
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• 제1권1호
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• pp.67-72
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• 2001

In this paper, the plano-convex lens antenna fed by a single patch is studied for a microwave remote-traffic monitoring sensor with constraints of small size and low cost. Measurement of an AUT (Antenna Under Test) involves the considerations of a triangular groove for matched layer and metallic shielding effects. A formulation for extracting the parameters of a piano-convex lens antenna, based on geometrical optics, is introduced using Fermat`s principle of the equi-phased ray condition. Teflon ($\varepsilon_{{\gamma}}$/ =2.0) is chosen as a material of a plano-convex lens antenna for adjustment of aberrations on the lens surfaces automatically. A fabricated plano-convex lens shows 3-dB beamwidth of 7.5 degree and side-lobe level of -29 dB with an aperture distribution of the parabolic-squared taper on pedestal. This lens supports easier integration with the planar microwave circuits by using a microstrip single patch as a primary feeder of the lens antenna.feeder of the lens antenna.

• 한국공작기계학회논문집
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• 제17권4호
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• pp.112-118
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• 2008

In order to meet the optical performance in the process of the micro lens manufacturing with plastics, it is important to embody accuracy in shape and surface roughness to the intended design. Since it is difficult to machine exactly the mold core of lens fit to the designed shape, in this paper, a simple program using MATLAB is developed for shape correction of the mold core after first machining it. This program evaluates correction parameters(aspheric coefficients and curvature) and generates aspheric NC data for compensating the core surface in prior machining process. The program provides the way to manufacture plastic injection molding lens with aspheric shape of high precision, and is expected to be effective for correction and to shorten the processing time.

• 조명전기설비학회논문지
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• 제22권5호
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• pp.1-6
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• 2008

액정 멀티미디어 스크린은 효과적인 영상 정보를 표시하고 전달하는데 매우 중요한 역할을 한다. 그러나 이러한 시스템은 여러개의 액정 스크린을 사용하므로 이들 액정 스크린 사이에 갭이 발생하는 문제점이 있다. 이러한 문제점을 해결하기 위해서 본 논문에서는 바이너리 프레넬 렌즈를 사용하는 방법을 제시하였다. 바이너리 프레넬 렌즈를 사용하면 각각의 영상을 확대시키게 되며 결과적으로 갭을 최소화 할 수 있다. 바이너리 프레넬 렌즈의 설계 파라미터의 최적화 결과를 제시하였다.

• 한국정밀공학회지
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• 제21권11호
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• pp.163-170
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• 2004

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, however, numerical analysis based on solid elements has been reported as more reliable approach than shell -based one. The present work covers three-dimensional injection molding simulation using MP1/Flow3D and relevant deformation analysis of an injection molded plastic lens based on solid elements. Numerical analysis has been applied to the injection molding processes of an aspheric lens for a photo pick-up device. The reliability of the proposed approach has been verified in comparison with the experiments.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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• pp.57-57
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• 2007

Aspheric glass lenses have many optical advantages, for glass have superior optical performance and an aspheric form can reduce optical aberrations. Recently, the use of it is rapidly expanding as the mass production becomes possible by glass molding press and so this method is considered as the best method for fabricating an aspheric glass lens, but it is difficult to control many parameters for pressing and cooling process. Design of experiments (DOE) is a very useful tool to design and analyze complicated industrial design problems. This study investigated the pressing conditions to mold aspheric glass lenses for mega pixel phone camera module using DOE method. We have applied fractional factorial design and the response variable was set form accuracy (PV) of aspheric surface of molded lens. The results of analysis indicates that all factors expect for pressing force of each step are available for the form accuracy (PV). It was the optimum condition of the designed pressing conditions for lowering the form accuracy(PV) value of molded lens that all factors were at the low level. The form accuracy (PV) of mold and molded lens under the optimum condition are $0.85\;{\mu}m$ and $0.922\;{\mu}m$ respectively.

• Elastomers and Composites
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• 제44권4호
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• pp.366-372
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• 2009

본 연구에서는 휴대폰 카메라용 렌즈모듈의 구조를 최적화하기 위한 연구를 수행하고자 한다. 휴대폰 카메라용 렌즈모듈의 안정적인 작동을 위해 경통부와 외장부간 결합력의 적절한 유지가 필요한데, 본 연구에서는 유한요소해석을 사용하여 적절한 결합력 유지를 위한 나사 간섭부 설계변수의 영향에 대해 고찰하였다. 또한 실험계획법을 적용하여 렌즈모듈 설계변수 최적화를 위한 연구를 수행하고, 실험계획법 결과에 대한 통계적인 분석을 통해 최적 조건을 선정하여 결합토크의 크기를 원하는 범위 내로 유지하고 동시에 산포를 감소시킴으로써 제품품질 향상에 기여하고자 한다.

• 한국정밀공학회지
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• 제26권4호
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• pp.128-133
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• 2009

Focused-ion-beam (FIB) system is capable of both machining and measuring in nano-scale; hence nano-scale focusing quality is important. This paper investigates design parameters of two electrostatic lenses in order to achieve the best ion beam focusing performance. Commercial SIMION simulator is used to optimize the dimensions of the condenser and objective lenses and investigate the influence of assembly error on focusing quality The simulation results show that the beam focusing quality is not influenced by angle deviation within ${\pm}0.02\;deg$ and geometrical eccentricity within ${\pm}50$ micrometers.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.221-222
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• 2006

In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. Glass lens is manufactured by the forming with high precision mold core. This paper presents the analysis of optimal grinding condition of tungsten carbide(WC, Co0.5%) using design of experiments(DOE). The process parameters are turbin spindle, work spindle, feedrate and depth of cut. The experiments results are evaluated by MINITAB software.