• Tribology and Lubricants
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• 제25권3호
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• pp.150-156
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• 2009

Precise leakage prediction for annular type seals of turbomachinery is necessary for enhancing their efficiency and various prediction methods have been developed. As the seal passage is designed intricately, the analysis based on Bulk-flow concept which has been mainly used in predicting seal leakage is limited. In order to improve the seal leakage prediction, full Navier-Stokes Equations with turbulent model derived in the seal flow passage have to be solved. In this study, 3D CFD (Computational Fluid Dynamics) analysis has been performed for predicting leakage of various non-contact type anular seals using FLUENT. Compared to the results by Bulk-flow model analysis, experiment, and 2D CFD analysis, the result of 3D CFD analysis shows improvement in predicting seal leakage, especially for the parallel grooved pump seal.

• Tribology and Lubricants
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• 제13권3호
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• pp.56-62
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• 1997

Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindles require non-contact type sealing mechanism. In this study, an optimum seal design to minimize leakage is concerned in the aspect of flow control. This paper categorizes geometries of mostly used non-contact type seals and analyzes each leakage characteristics to minimize a leakage on sealing area. Effect of minimum clearance and its position are considered according to variation of detail geometry. The estimation of non-leaking property is determined by amount of pressure drop in the leakage path assuming constant leakage flow. To simulate an oil jet or oil mist type high speed spindle lubrication, the working fluid is regarded as two phases that are mixed flow of oil phase and air phase. Both of the turbulence and the compressible flow model were introduced in CFD(Computational Fluid Dynamics) analysis. Design parameters has been induced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted.

• 대한기계학회논문집B
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• 제28권5호
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• pp.535-544
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• 2004

The heat (mass) transfer characteristics in the tip-leakage flow region of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. The heat transfer data in the tip-leakage flow area for the tip clearance-to-span ratio, h/s, of 2.0% are compared with those in endwall three-dimensional flow region without tip clearance (h/s : 0.0 %). The result shows that the thermal load in the tip-leakage flow region for h/s = 2.0% is more severe than that in the endwall flow region for h/s : 0.0%. The thermal loads even at the leading and trailing edges for h/s = 2.0% are found larger than those for h/s = 0.0%. The tip-leakage flow results in heat transfer augmentations near the tip on both pressure and suction sides in comparison with the mid-span results.

• 대한기계학회논문집B
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• 제29권3호
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• pp.306-313
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• 2005

The performance of a regenerative pump is affected by many parameters, especially blade shape of impeller, leakage flow in the clearance and head losses at the inlet & outlet. An impeller with J-shape blade was designed and 5 times scale up model was tested at similarity conditions to evaluate the performance. Performance variations with clearance change were executed. The amounts of leakage flow through the clearance were estimated using the one-dimensional leakage flow models and analysis. Main leakage flow is generated through the gap between the impeller and casing. The inlet & outlet head losses were also estimated. Such corrections are very important to evaluate the final performance of the impeller and pump. Cavitation test was also performed at 1,200 rpm. NPSH of the regenerative pump was obtained and growth of cavity within blades was visualized.

• 대한기계학회논문집B
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• 제27권8호
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• pp.1015-1022
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• 2003

Flows in a regenerative pump were calculated for several flow-rates, using the CFX-Tascflow. The calculated results show the vortex structure in the impeller and side channel. The predicted performance shows considerable discrepancy from the measured values for low flow rates. Main source of the difference is the leakage flow of pump strongly affecting the performance of pump. A simple correlation was proposed using calculated leakage flows through the simplified passage. One dimensional analysis were made for the recirculating flow and angular momentum transfer using calculated three dimensional data base.

• 대한기계학회논문집B
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• 제23권9호
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• pp.1106-1112
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• 1999

Substantial losses behind axial flow rotor are generated by the wake, various vortices in the hub region and the tip leakage vortex in the tip region. Particularly, the leakage vortex formed near blade tip is one of the main causes of the reduction of performance, generation of noise and aerodynamic vibration in downstream. In this study, the three-dimensional flow fields in an axial flow rotor were calculated with varying tip clearance under various flow rates, and the numerical results were compared with experimental ones. The numerical technique was based on SIMPLE algorithm using standard $k-{\varepsilon}$ model(WFM) and Launder & Sharma's Low Reynolds Number $k-{\varepsilon}$ model(LRN). Through calculations, the effects of tip clearance and attack angle on the 3-dimensional flow fileds behind a rotor and leakage flow/vortex were investigated. The presence of tip leakage vortex, loci of vortex center and its behavior behind the rotor for various tip clearances and attack angles was described well by calculation.

• 대한기계학회논문집B
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• 제29권8호
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• pp.948-955
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• 2005

A three-dimensional computation was conducted to understand effects of the inlet boundary layer thickness on the internal flow in a low-speed axial compressor operating at the design condition($\phi=85\%$) and near stall condition($\phi=65\%$). At the design condition, the flows in the axial compressor show, independent of the inlet boundary layer thickness, similar characteristics such as the pressure distribution, size of the hub comer-stall, tip leakage flow trajectory, limiting streamlines on the blade suction surface, etc. However, as the load is increased, the hub corner-stall grows to make a large separation region at the junction of the hub and suction surface for the inlet condition with thick boundary layers at the hub and casing. Moreover, the tip leakage flow is more vortical than that observed in case of the thin inlet boundary layer and has the critical point where the trajectory of the tip leakage flow is abruptly turned into the downstream. For the inlet condition with thin boundary layers, the hub corner-stall is diminished so it is indistinguishable from the wake. The tip leakage flow leans to the leading edge more than at the design condition but has no critical point. In addition to these, the severe reverse flow, induced by both boundary layer on the blade surface and the tip leakage flow, can be found to act as the blockage of flows near the casing, resulting in heavy loss.

• Tribology and Lubricants
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• 제23권2호
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• pp.43-48
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• 2007

Leakage reduction through annular type labyrinth seals of steam turbine is necessary for enhancing their efficiency. In this study, modified geometry of the original combination-type-staggered-labyrinth seal has been suggested and numerical analysis for leakage prediction has been carried out for the modified-combination-type-staggered-labyrinth seal both based on bulk-flow model and using the CFD code FLUENT. The theoretical analysis based on bulk-flow model yields leakage reduction of the modified combination type staggered labyrinth seal by about 11%. Comparing with the result of Bulk-flow model analysis, the leakage result of CFD analysis shows reasonable agreement within 9.8% error.

• 한국정밀공학회지
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• 제14권4호
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• pp.56-63
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• 1997

Sealing of lubricant-air mixture in the high performance machining center is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry. Velocity, pressure, turbulence intensity of profile is calculated to find more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic. This paper considers a design effect of sealing capability of non- contact type seals for high speed spindle and analyzes leakage characteristics to minimize a leakage 7 on the same sealing area.

• 대한기계학회논문집
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• 제16권4호
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• pp.795-802
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• 1992

본 연구에서는 일정한 각도의 분사를 갖는 평씨일(plain seal)에 대하여 각 인자들이 누수성능에 미치는 영향을 수치적으로 조사하였다. 인자들로는 축방향 레 이놀즈수, 축회전속도, 분사의 유입속도, 간극비, 분사의 위치 및 유입각 등이 고려되 었다.