• Title/Summary/Keyword: Leak Before Break

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Characteristics of Elastic Waves Generated by Fatigue Crack Penetration and Growth in an Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1599-1607
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    • 2003
  • The characteristics of elastic waves emanated from crack initiation in 6061 aluminum alloy subjected to fatigue loading are investigated through experiments. The objective of the study is to determine the differences in the properties of the signals generated from fatigue test and also to examine if the sources of the waves could be identified from the temporal and spectral characteristics of the acoustic emission (AE) waveforms. The signals are recorded using nonresonant, flat, broadband transducers attached to the surface of the alloy specimens. The time dependence and power spectra of the signals recorded during the tests were examined and classified according to their special features. Six distinct types of signals were observed. The waveforms and their power spectra were found to be dependent on the crack propagation stage and the type of fracture associated with the signals. The potential application of the approach in health monitoring of structural components using a network of surface mounted broadband sensors is discussed.

The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part (응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동)

  • 남기우;김선진
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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Crack Opening Displacement Analysis of Complex Cracked Pipes based on Enhanced Reference Stress Method (개선된 참조응력법을 이용한 복합균열이 존재하는 배관의 균열개구변위 계산)

  • Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.80-86
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    • 2001
  • An engineering estimation equation for the crack opening displacement (COD) is proposed for a complex cracked pipe, based on the reference stress approach. To define the reference stress, a simple plastic limit load analysis for the complex cracked pipe subjected to combined bending and tension is performed considering the crack closure effect in the compressive-stressed region. Comparison with ten published test data and the results from existing method shows that the present method not only reduces non-conservatism associated with the existing method, but also provides consistent and overall satisfactory results.

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The Characteristic Investigation on Narrow-gap TIG Weld Joint of Heavy wall Austenitic Stainless Steel Pipe (오스테나이트계 SS 배관의 협개선 TIG 용접부 특성 조사)

  • Shim, Deog-Nam;Jung, In-Cheol
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.670-677
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    • 2003
  • Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally Narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding This paper looks at the application and metallurgical properties on Narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input.

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New Engineering Estimation Method of J-Integral and COD for Circumferential Through-Wall Cracked Pipes (원주방향 관통균열이 존재하는 배관의 J-적분 및 COD 계산을 위한 새로운 공학적 계산식)

  • Kim, Yun-Jae;Heo, Nam-Su;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.548-553
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    • 2001
  • A new method to estimate the elastic-plastic J-integral and the crack tip opening displacement (COD) for circumferential through-wall cracked pipes under tension and under bending is proposed for Leak-Before-Break (LBB) analysis. Being based on the reference stress method with further modifications, the proposed method is simple to use and easy to be generalised in practice. Comparison of the CODs, predicted using the proposed method with published pipe test data show overall excellent agreement.

Crack Opening Behavior of Perpetrated Crack Under Fatigue Load

  • Nam, Ki-Woo;Ahn, Seok-Hwan
    • Journal of Mechanical Science and Technology
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    • v.16 no.1
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    • pp.24-31
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    • 2002
  • The leak-before-break (LBB) behaviors of a structural component under high and low fatigue loads are an important problem in nuclear power plants, liquid nitrogen gas tankers and chemical plants. This paper is an experimental study to evaluate the crack opening behavior after penetration for plate and pipe specimens. Crack opening displacement after penetration under low fatigue load could be satisfactorily determined at the center of the plate thickness regardless of the specimen size. In the case of high fatigue load, it is shown that the crack opening displacement at the center of a penetrated crack carl be derived using the gross stress, $\sigma$/sug G/, and the front surface crack length, a$\_$s/, together with the back surface crack length, a$\_$b/.

Effect of Restraint of Pressure Induced Bending on Crack Opening for Circumferential Crack (원주방향 균열의 균열열림에 미치는 압력유기굽힘의 구속 효과)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.849-855
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    • 2000
  • This study evaluated the effect of restraint of pressure induced bending(PIB) on crack mouth opening displacement(CMOD) for circumferential through-wall crack in pipe by using both elastic and elastic-plastic finite element analyses. The analyses results showed the restraint of PIB was decreased crack opening for a given crack length and tensile stress, and the effect was considerable for large crack and short restraint length. Also, the restraint effect on CMOD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and it depended on not total restraint length but short restraint length for non-symmetrically restrained. Additionally, the effect of restraint of PIB was more significant in the elastic-plastic analysis results compared with in the elastic analysis results.

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Hydride Embrittlement Behavior at the LBB Evaluation of PHWR Pressure Tube (중수로 압력관 LBB 평가에서의 수소화물에 의한 취화거동)

  • Oh, Dong-Joon;Kim, Young-Suk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1192-1197
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    • 2003
  • The aim of this study is to investigate the hydride embrittlement when the LBB evaluation is carried out for the integrity of PHWR Pressure Tubes. The transverse tensile and CCT tests were performed at three hydrogen concentrations while the test temperatures were changed (RT to $300^{\circ}C$). The specimens were directly machined from the pressure tube retaining original curvature. Both the transverse tensile and the fracture toughness tests showed the hydrogen embrittlement clearly at RT but this phenomenon was disappeared while the test temperature arrived over $250^{\circ}C$. Using the DHC test results, the CCL and LBB time were calculated and compared. The hydride embrittlement behavior at the LBB evaluation was definitely showed.

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A Model Estimating the Fatigue Crack Growth in Aluminum Alloy A5083-O Considering the Effect of Stress Concentration (응력집중의 영향을 고려한 알루미늄합금 A5083-O의 피로균열전파 특성 예측모델)

  • 조상명;김종호;김영식
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.90-100
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    • 1994
  • In this study the fatigue crack growth behavior was investigated for the surface cracks in aluminum alloy A5083-O plate and its weldment. Several kinds of specimens were tested at room temperature. The Eccentric specimens(E1.0, E2.5) subjected to combined stresses(tension+bending) were tested and the welded specimens with weld toes(TOE1, TOE2) were tested in order to verify the method to consider the stress concentration such as weld toe. It was ascertained that the surface crack growth property in the weld toe could be predicted by the corrected Pang's equation proposed in this study.

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영광3,4호기 가압기 밀림관의 파단전 누설 설계(LBB) 타당성

  • 전재풍;정대율
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05b
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    • pp.753-760
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    • 1995
  • 본 보고서는 영광 3,4호기 가압기 밀림관(Surge Line)에 대한 파단전누설(Leak Before Break) 개념의 적용방법, 해석절차 및 해석결과에 대하여 기술하고 있다. 영광 3,4호기 가압기 밀림관에 대한 파단전누설해석은 배관계에 대한 정적, 동적 배관해석 결과를 토대로 큰 응력 값이 작용하는 부분에 대하여 수행하였다. 가상균열의 크기는 정상운전상태에서의 하중을 이용하여 결정하였으며 격납용기에 설치된 누설감지장치의 감지능력을 1.0gpm으로 가정하였다. 영광 3,4호기 가압기 밀림관에 대한 파단전 누설해석은 NUREG 1061,Vol.3 및 SRP3.6.3에 근거하여 수행하였으며 해석결과는 동 자료에서 제시하고 있는 적용기준을 만족하고 있는 것으로 평가되었다.

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