• Title/Summary/Keyword: Leaching rate

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Mineralogical studies and extraction of some valuable elements from sulfide deposits of Abu Gurdi area, South Eastern Desert, Egypt

  • Ibrahim A. Salem;Gaafar A. El Bahariya;Bothina T. El Dosuky;Eman F. Refaey;Ahmed H. Ibrahim;Amr B. ElDeeb
    • Analytical Science and Technology
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    • v.37 no.1
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    • pp.47-62
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    • 2024
  • Abu Gurdi area is located in the South-eastern Desert of Egypt which considered as volcanic massive sulfide deposits (VMS). The present work aims at investigating the ore mineralogy of Abu Gurdi region in addition to the effectiveness of the hydrometallurgical route for processing these ores using alkaline leaching for the extraction of Zn, Cu, and Pb in the presence of hydrogen peroxide, has been investigated. The factors affecting the efficiency of the alkaline leaching of the used ore including the reagent composition, reagent concentration, leaching temperature, leaching time, and Solid /Liquid ratio, have been investigated. It was noted that the sulfide mineralization consists mainly of chalcopyrite, sphalerite, pyrite, galena and bornite. Gold is detected as rare, disseminated crystals within the gangue minerals. Under supergene conditions, secondary copper minerals (covellite, malachite, chrysocolla and atacamite) were formed. The maximum dissolution efficiencies of Cu, Zn, and Pb at the optimum leaching conditions i.e., 250 g/L NaCO3 - NaHCO3 alkali concentration, for 3 hr., at 250 ℃, and 1/5 Solid/liquid (S/L) ratio, were 99.48 %, 96.70 % and 99.11 %, respectively. An apparent activation energy for Zn, Cu and Pb dissolution were 21.599, 21.779 and 23.761 kJ.mol-1, respectively, which were between those of a typical diffusion-controlled process and a chemical reaction-controlled process. Hence, the diffusion of the solid product layer contributed more than the chemical reaction to control the rate of the leaching process. High pure Cu(OH)2, Pb(OH)2, and ZnCl2 were obtained from the finally obtained leach liquor at the optimum leaching conditions by precipitation at different pH. Finally, highly pure Au metal was separated from the mineralized massive sulfide via using adsorption method.

Enhanced extraction of copper and nickel based on the Egyptian Abu Swayeil copper ore

  • Somia T. Mohamed;Abeer A. Emam;Wael M. Fathy;Amany R. Salem;Amr B. ElDeeb
    • Analytical Science and Technology
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    • v.37 no.1
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    • pp.63-78
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    • 2024
  • The continuous increasing of the global demand of copper and nickel metals raises the interest in developing alternative technologies to produce them from copper sulfide ore. Also, in line with Egypt's vision 2030 for achieving the sustainable socioeconomic development which aims at developing alternative and eco-friendly technologies for processing the Egyptian ores to produce these strategic products instead of its importing. These metals enhance the advanced electrical and electronic industries. The current work aims at investigating the recovery of copper and nickel from Abu Swayeil copper ore using pug leaching technique by sulfuric acid. The factors affecting the pug leaching process including the sulfuric acid concentration, leaching time and temperature have been investigated. The copper ore sample was characterized chemically using X-ray fluorescence (XRF) and scanning electron microscope (SEM-EDX). A response surface methodology develops a quadratic model that expects the nickel and copper leaching effectiveness as a function of three controlling factors involved in the procedure of leaching was also investigated. The obtained results showed that the maximum dissolution efficiency of Ni and Cu are 99.06 % and 95.30%, respectively which was obtained at the following conditions: 15 % H2SO4 acid concentration for 6 hr. at 250 ℃. The dissolution kinetics of nickel and copper that were examined according to heterogeneous model, indicated that the dissolution rates were controlled by surface chemical process during the pug leaching. The activation energy of copper and nickel dissolution were 26.79 kJ.mol-1 and 38.078 kJ.mol-1 respectively; and the surface chemical was proposed as the leaching rate-controlling step.

Enhancement of Au·Ag Leaching by Mechanochemical Activation and Thiourea-Thiocyanate Mixing Solution (기계적-화학적 활성화와 티오요소-티오시안산염 혼합용액에 의한 Au·Ag 용출 향상)

  • You, Don-Sang;Park, Cheon-Young
    • Journal of the Korean earth science society
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    • v.35 no.6
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    • pp.401-411
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    • 2014
  • In order to enhance the Au Ag leach rate, a mechanochemical activation process and a mixed thiourea-thiocyanate solution has been applied to Au concentrate. To achieve mechanochemical activation, the Au concentrate was mechanically ground using a dry and a wet process. The results of a particle size distribution analysis and an XRD analysis, average particle size and crystallite size were much smaller in the dry-sample than in the concentrate sample. As well the size was smaller in the wet-sample than in the dry-sample. In SEM and XRD analysis, the amorphization effect was observed in the wet-sample due to mechanochemical activation. Au Ag leaching experiments were carried out with a thiourea solution, a thiocyanate solution and a mixed thiourea-thiocyanate solution. The Au Ag leach rate was much greater in the dry-ground-sample than in the concentrate sample, and the leach rate was greater in the wet-ground-sample than in the dry-sample. The Au Ag leach rate was much greater in the thiocyanate solution than in the thiourea solution, and the leaching rate was much greater in the mixed thiourea-thiocyanate solution than in the thiocyanate solution. Up to a 99% leach rate for Au Ag were only achieved in the wet-sample using the mixed thiourea-thiocyanate leaching solution.

Convergence Process for the Removal of Heavy Metals in the Abandoned Mine (휴폐광산의 중금속제어를 위한 융합공정 개발)

  • Dho, Hyonseung
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.155-160
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    • 2016
  • The convergence process utilized both leaching and ion exchange techniques has been investigated for the heavy metals removal in the abandoned mine of Chungyang Province, Korea. The contaminated soil samples by heavy metals from Samkwang mine were analysed by statistical analyses. The highly contaminated soils was initially separated by the flotation process. The selectivity indices were increased with increasing flotation reagents. The selectivity of separation was then improved by the use of both leaching and ion exchange processes in order to extract the heavy metals. The results of this study showed that the higher the sulfuric acid concentration, the leaching rate of heavy metals was increased. The lecheate then was removed by the ion exchange method. The anticipating results might imply that convergence process utilized both leaching and ion exchange techniques would somehow apply for the removal of heavy metals in the abandoned mine.

A Study on Improvement of Valuable Metals Leaching and Distribution Characteristics on Waste PCBs(Printed Circuit Boards) by Using Pulverization Process (폐 PCBs의 미분쇄 공정 적용에 따른 유가금속 분포 특성 및 금속 침출 향상에 관한 연구)

  • Han, Young-Rip;Choi, Young-Ik
    • Journal of Environmental Science International
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    • v.24 no.2
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    • pp.245-251
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    • 2015
  • The main objective of this study is to recovery valuable metals with metal particle size distributions in waste cell phone PCBs(Printed Circuit Boards) by means of pulverization and nitric acid process. The particle size classifier also was evaluated by specific metal contents. The PCBs were pulverized by a fine pulverizer. The particle sizes were classified by 5 different sizes which were PcS1(0.2 mm below), PcS2(0.20~0.51 mm), PcS3(0.51~1.09 mm), PcS4(1.09~2.00 mm) and PcS5(2.00 mm above). Non-magnetic metals in the grinding particles were separated by a hand magnetic. And then, Cu, Co and Ni were separated by 3M nitric acid. Particle diameter of PCBs were 0.388~0.402 mm after the fine pulverizer. The sorting coefficient were 0.403~0.481. The highest metal content in PcS1. And the bigger particle diameter, the lower the valuable metals exist. The recovery rate of the valuable metals increases in smaller particle diameter with same leaching conditions. For further work, it could improve to recovery of the valuable metals effectively by means of individual treatment, multistage leaching and different leaching solvents.

Physical Separation and Leaching for Waste Printer PCBs Recycling (폐프린터 기판 재활용을 위한 물리적 전처리 및 침출)

  • Jeong, Jin-Ki;Lee, Jae-Chun;Kim, Min-Seuk;Kim, Eun-Young;Kim, Sang-Bae
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.10a
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    • pp.304-307
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    • 2005
  • Printed circuit boards (PCBs) of the printer are composed of various organic and inorganic compounds as well as metals and alloys. This study was conducted to recover valuable metals from used PCBS by physical separation and leaching. The PCBs was crushed, sieved, classified by zig zag classifier and magnetic constituents were removed by the magnetic separation. The non-magnetic constituents of sizes between 1.2 and 0.6 mm especially containing high quantity of Cu (e.g. 83% on metal base and 31% on total base) were used for the leaching experiment. The effect of the nature and concentration of acids and reaction temperature were investigated. The Cu leaching rate to 98.5% in 2M nitric acid, pulp density 100g/L, $90^{\circ}C$, 300rpm, 1hr leaching.

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Physical and Mechanical Properties of Cementitious Specimens Exposed to an Electrochemically Derived Accelerated Leaching of Calcium

  • Babaahmadi, Arezou;Tang, Luping;Abbas, Zareen;Martensson, Per
    • International Journal of Concrete Structures and Materials
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    • v.9 no.3
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    • pp.295-306
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    • 2015
  • Simulating natural leaching process for cementitious materials is essential to perform long-term safety assessments of repositories for nuclear waste. However, the current test methods in literature are time consuming, limited to crushed material and often produce small size samples which are not suitable for further testing. This paper presents the results from the study of the physical (gas permeability as well as chloride diffusion coefficient) and mechanical properties (tensile and compressive strength and elastic modulus) of solid cementitious specimens which have been depleted in calcium by the use of a newly developed method for accelerated calcium leaching of solid specimens of flexible size. The results show that up to 4 times increase in capillary water absorption, 10 times higher gas permeability and at least 3 times higher chloride diffusion rate, is expected due to complete leaching of the Portlandite. This coincides with a 70 % decrease in mechanical strength and more than 40 % decrease in elastic modulus.

Solidification of high level waste using magnesium potassium phosphate compound

  • Vinokurov, Sergey E.;Kulikova, Svetlana A.;Myasoedov, Boris F.
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.755-760
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    • 2019
  • Compound samples based on the mineral-like magnesium potassium phosphate matrix $MgKPO_4{\times}6H_2O$ were synthesized by solidification of high level waste surrogate. Phase composition and structure of synthesized samples were studied by XRD and SEM methods. Compressive strength of the compounds is $12{\pm}3MPa$. Coefficient of thermal expansion of the samples in the range $250-550^{\circ}C$ is $(11.6{\pm}0.3){\times}10^{-6}1/^{\circ}C$, and coefficient of thermal conductivity in the range $20-500^{\circ}C$ is $0.5W/(m{\times}K)$. Differential leaching rate of elements from the compound, $g/(cm^2{\times}day)$: $Mg-6.7{\times}10^{-6}$, $K-3.0{\times}10^{-4}$, $P-1.2{\times}10^{-4}$, $^{137}Cs-4.6{\times}10^{-7}$; $^{90}Sr-9.6{\times}10^{-7}$; $^{239}Pu-3.7{\times}10^{-9}$, $^{241}Am-9.6{\times}10^{-10}$. Leaching mechanism of radionuclides from the samples at the first 1-2 weeks of the leaching test is determined by dissolution ($^{137}Cs$), wash off ($^{90}Sr$) or diffusion ($^{239}Pu$ and $^{241}Am$) from the compound surface, and when the tests continue to 90-91 days - by surface layer depletion of compound. Since the composition and physico-chemical properties of the compound after irradiation with an electron beam (absorbed dose of 1 MGy) are constant the radiation resistance of compound was established.

Improvement of Au Leaching from Gold Concentrates Using a Microwave and Thiourea-mixed Solvent (마이크로웨이브를 이용한 금정광 내 금 용출 효율 증가 기작)

  • Kim, Bong-Ju;Kwon, Jang-Soon;Koh, Yong-Kwon;Park, Cheon-Young
    • Economic and Environmental Geology
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    • v.53 no.2
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    • pp.159-166
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    • 2020
  • In this research, we investigate the effect of microwave pretreatment on the recovery of gold from the gold concentrates by thiourea leaching. The changes in mineral phases by decomposition of pyrites in the gold concentrates using microwave were observed, and the result of microwave irradiation showed that the temperature of the irradiated sample increases with increasing irradiation time. With the reaction of temperature increases, Sulfur (S) in pyrites was converted to sulfur dioxide (SO2), and then the content of S in the sample was reduced. The analytical results of XRD and SEM-EDS showed that pyrites are converted to magnetite and hematite, and its surfaces are changed to a porous shape where micro-cracks are developed. The Au leaching efficiency from the irradiated gold concentrates using thiourea-mixed solvent increased with the increases of irradiation time and solvent concentration. The experimental results considering leaching parameters indicate that the mechanism of microwave irradiation increases the maximum leaching efficiency and leaching rate of the gold concentrates, and the solvent does a role for the increasing of leaching rate constant.

Evaluation of Leaching Stability of Preservative Treated Wood in the Seawater for the use of a Fish-breeding Ground (해양어초사용을 위한 방부목재의 해수 용탈성 평가)

  • Lee, Myung Jae;Lee, Dong-Heub;Son, Dong-Won
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.3 s.131
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    • pp.53-63
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    • 2005
  • This study attempted to obtain the basic data of utilizable possibility of preservative treated wood as a material used in a marine ranch. To evaluate the leaching stability of CCA-, CCFZ-, and ACQ-treated woods in seawater, the specimens treated with 2% and 3% (w/v) of CCA, CCFZ, and ACQ were exposed to deionized water, synthetic seawater and natural seawater for 41 days and then each component released was periodically determined. There was little amount of copper and chromium released from CCA-treated wood exposed in both deionized and seawater. Although relatively large amount of arsenic was released from CCA-treated wood, the release rate in seawater was lower than that in deionized water. The release rate of chromium and zinc from CCFZ-treated wood were somewhat greater in deionized water, but lower in seawater than in deionized water. Retention level and salinity of synthetic seawater had little effect on the release rate of components. The ACQ-treated wood had greater copper release than CCA- and CCFZ-treated wood, and the amount of copper released did not affected by leaching media used.