• Journal of Welding and Joining
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• v.19 no.2
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• pp.228-234
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• 2001

A methodology is developed and used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed to decide the more effective laser input parameters for laser surface hardening treatment is considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method is applied to the sensitivity analysis. The interesting processing parameters are taken as the laser scan velocity and laser beam radius ( $r_{ b}$), and the sensitivities of the temperature T versus v and $r_{b}$ are analyzed. These sensitivity results are obtained with another parameters fixed. To verify the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis are compared with the experimental ones.nes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.265-266
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• 2007

• Journal of the Korean Society for Heat Treatment
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• v.6 no.4
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• pp.230-236
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• 1993

The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

• Laser Solutions
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• v.2 no.2
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• pp.42-51
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• 1999

This study has been performed to investigate into some effects of the output power and traverse speed of laser beam on the microstructures, hardness and fatigue resistance of the ductile iron surface-hardened by $CO_2$ laser defocussed beam. Optical micrographs have shown that with increasing the output power and decreasing the traverse speed, the martensite was coarsened and some retained austenite were appeared in ductile iron. The microstructures of hardening zone were composed of bull's eye and some nodular graphite dissolved structures by the effect of self quenching. Fatigue fracture characteristics of ductile iron have appeared in the high stress and low stress ranges. The fracture initiated at nodular graphites in the surface hardened layer due to the stress concentration caused by a notch effect. The interior graphite nodules were broken away or popped out during crack propagation. Fatigue test has shown that values of fatigue strength considerably increased with increasing output power at a given traverse speed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.761-762
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• 2009

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.1
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• pp.31-37
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• 2011

Recently, the technology of surface treatment is being more important which affects the material cost reduction and substitution to the expensive material. The material used for the mechanical processing should have not only high intensity, but also strength toughness, wear resistance and corrosion resistance. In order to increase the durability and have better quality of the parts using such kind of tooling material, various kinds of research of the surface hardening through many kinds of heat resources is being done and practically applied. In this study, the characteristics of hardening surface zone for high strength of the press die material through laser beam irradiation are researched. In this study, it is experimentally observed by the status of the surface morphology, tensile strength, the hardness distribution of the base metal and wear condition by the surface hardness pattern by the laser beam based on the process parameters of $CO_2$ laser by using SM45C and STD11 used for press tool. Through this research, the characteristics of surface hardened zone for high strength of the thin metal by laser beam irradiation is done.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.11 s.176
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• pp.51-58
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• 2005

Laser surface hardening technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The objective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel speed of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

• Proceedings of the KWS Conference
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• 2006.05a
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• pp.248-250
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• 2006

The study on a surface transformation hardening of a rod-shaped SM45C carbon steel is carried out by using CW Nd:YAG laser. Conventionally, $CO_2$ laser has been usually used as a laser source for a transformation hardening. however, it is needed to an additional absorbent coating like a colloidal graphite owing to a lower absorbtion rate. On the other hand, no cost and post-removal process of coating is required to Nd:YAG laser, due to a higher absorbtion rate relatively. Moreover, there is a merit which is capable of building up the more flexible processing system resulted from a beam delivery through a optical fiber. In this study, we were going to recognize characteristics of a transformation hardening using a optic head with a gaussian beam distribution.

• Journal of Welding and Joining
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• v.25 no.3
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• pp.85-91
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• 2007

The conventional study on the laser surface transformation hardening has been carried out with a beam of the specified shape and uniform power-intensity distribution in order to ensure the uniformity of the hardening depth. Two types of beams - the circular gaussian beam and rectangular beam of the uniform power-intensity distribution were used in this study. we were supposed to optimize the process parameters and to compare the hardening results with two optics respectively. As a result, the hardness distribution of the hardened zone was similar in both cases and the hardened phase by the rectangular beam was denser than that by the circular gaussian beam.

• Journal of the Korean Society for Heat Treatment
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• v.10 no.3
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• pp.165-171
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• 1997

Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.