• Journal of Welding and Joining
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• 제30권4호
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• pp.38-43
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• 2012

Using a fiber laser heat source, an oil pressure sensor was fabricated to measure the pressure in commercial vehicles. A stepping motor was used for the rotational and translational motion in the diaphragms and hardware joining. Laser welding process algorism including shielding gas control and vision system was integrated by using LabVIEW software for the high quality welding and in-line monitoring purpose. For the maximum flexibility in pressure transmission to the pressure sensor, thin sheet metal diaphragm, $25{\sim}50{\mu}m$(SUS-316L), was used and the diaphragms were optimally designed with FEM analysis. The welded samples were cross-sectioned the observation showed that the maximum depth ratio was more than seven times of diaphragms. The maximum welding speed was measured to be as high as 50in/mm by the developed automation mechanism. The fabricated prototypes were tested for the proof pressure, spring constant and sealing. The FEM results of spring constant measurement was as accurate as up to 80% of the design value and the sensor was safely operated up to the nominal pressure of 10bars.

• Composites Research
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• 제36권3호
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• pp.173-179
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• 2023

The sandwich structure, consisting of a core and a face sheet, is used for lightweight structural application. Generally, cellular structures like honeycomb, foam, and lattice structures are utilized for the core. Among these, lattice structures have several advantages over other types of structures. In other studies, curved lattice structures were reported to have higher mechanical properties than straight structures by converting shear stresses acting on the structure into compressive stresses. Moreover, the addition of vertical struts can have a positive effect on the mechanical properties of the lattice structure. For the purpose, two lattice structures with Circle Arch (CC) and Circular Arch with a vertical column (CC_C) were studied, which were fabricated by using selective laser sintering was conducted. The result showed that CC_C has dramatic performance improvements in specific strength, modulus, and strain energy density compared to CC, confirming that vertical struts played a significant role in the lattice core. Finite element analysis was employed to determine the cause of the stress behavior of CC and CC_C. This study is expected to help design structurally superior lattice cores and sandwich structures.

• 전기학회논문지
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• 제67권3호
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• pp.413-418
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• 2018

In this paper, we describe the development of a non-enzymatic glucose sensor based on copper nanocubes(Cu NCs) electroplated laser induced graphene(LIG) electrodes which can detect a certain range of glucose concentrations. $CO_2$ laser equipment was used to form LIG electrodes on the PI film. This fabrication method allows easy control of the LIG electrode size and shape. The Cu NCs were electrochemically deposited on the LIG electrodes to improve electron transfer rates and thus enhancing electrocatalytic reaction with glucose. The average sheet resistances before and after electroplating were $15.6{\Omega}/{\Box}$ and $19.6{\Omega}/{\Box}$, respectively, which confirmed that copper nanocubes were formed on the laser induced graphene electrodes. The prepared electrode was used to measure the current according to glucose concentration using an electrochemical method. The LIG electrodes with Cu NCs demonstrated a high degree of sensitivity ($1643.31{\mu}A/mM{\cdot}cm^2$), good stability with a linear response to glucose ranging from 0.05 mM to 1 mM concentration, and a limit of detection of 0.05 mM. In order to verify that these electrodes can be used as flexible devices, the electrodes were bent to $30^{\circ}$, $90^{\circ}$, and $180^{\circ}$ and cyclic voltammetry measurements were taken while the electrodes were bent. The measured data showed that the peak voltage was almost constant at 0.42 V and the signal was stable even in the flexed condition. Therefore, it is concluded that these electrodes can be used in flexible sensors for detecting glucose in the physiological sample like saliva, tear or sweat.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.365-372
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• 2004

1)고강도강 BOP 시험 결과 강종에 차이 없이 용접속도에 따라 유사한 비드 형상을 가지는 것으로 나타났다. 한편 1.2t 시험편의 적정 용접속도는 $4\~8m/min$으로 나타났다. 2) 용접속도가 빠를수록 비드폭은 작아지며, 경도값은 높게 나타났다. 그리고, 최고 경도값은 강의 성분(Ceq)에 비례하는 것으로 나타났음, 그 결과 TRIP80(Ceq=0.53)의 경우 최고 520Hv이상의 경도값을 가지고 있었다. 3) LDH test 결과 DP강의 모재대비 용접부의 성형성이 약 $90\%$ 정도로 나타났으며, TRIP 및 일반 고강도강은 약 $80\%$의 성형성을 갖는 것으로 확인되었다. 4) He을 보호가스로 사용시 기공의 형성은 크게 억제되었다. 그리고 Ar 사용시에는 기공 형성이 He에 비해 많이 형성되는 것으로 나타나 사용시 주의가 필요한 것으로 보인다. 기공 형성은 TRIP > 60C/45R > DP 순서로 나타나 DP강이 가장 좋은 레이저 용접성을 가지고 있었다.

• Journal of Welding and Joining
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• 제34권6호
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• pp.62-68
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• 2016

Laser welding has superior characteristic such as low distortion, high welding speed, easy automation and real time control. But it is easy to occur weld defects such as porosity, crater, humping bead in the area of welding start and end. These weld defects can be suppressed by applying the wave shape control. In this study CW fiber laser was used for welding of $0.5mm^t$ pure titanium. Penetration properties were evaluated with the time of slope up and down. After then the bead shape was observed, and the maximum depth and the area of crater were measured. The bead shape of welding start area changed to be sharp with increase of slope up time and non-weld area of welding start increased. The crater and humping bead were suppressed with slope down time. The cooling rate of crater area was understood through measure of the hardness. Also, The distribution tendency of alloying elements was observed by EPMA and EDS. When wave shape control didn't applied to weld, the hardness of end weld increased due to rapid cooling rate and the hardness of rear part in the crater was higher than that of fore part. On the other hand, when the wave shape control was used for end weld, the increase of hardness in the end weld couldn't be found due to gradual cooling rate.

• 한국전기전자재료학회논문지
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• 제35권5호
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• pp.439-444
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• 2022

Laser-induced plasmonic sintering of metal nanoparticles (NPs) is a promising technology to fabricate flexible conducting electrodes, since it provides instantaneous, simple, and scalable manufacturing strategies without requiring costly facilities and complex processes. However, the metal NPs are quite expensive because complicated synthesis procedures are needed to achieve long-term reliability with regard to chemical deterioration and NP aggregation. Herein, we report laser-induced Ag NP self-generation and sequential sintering process based on low-cost Ag organometallic material for demonstrating high-quality microelectrodes. Upon the irradiation of laser with 532 nm wavelength, pre-baked Ag organometallic film coated on a transparent polyimide substrate was transformed into a high-performance Ag conductor (resistivity of 2.2 × 10^-4 Ω·cm). To verify the practical usefulness of the technology, we successfully demonstrated a wearable transparent heater by using Ag-mesh transparent electrodes, which exhibited a high transmittance of 80% and low sheet resistance of 7 Ω/square.

• 한국광학회지
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• 제21권5호
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• pp.214-223
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• 2010

30 cm 급 항공용 반사 망원경계에서 외부 환경 및 내부 진동에 의해 발생하는 주 반사경의 광학적인 성능 저하를 최소화하기 위하여 주 반사경의 광기계 설계를 수행 하였다. 플렉셔를 포함한 주 반사경의 해석을 위한 경계조건으로는 광학면의 수직과 수평 방향의 중력에 의한 변형과 온도 변화 ${\pm}1^{\circ}C$에 의한 열 변형을 고려하였다. 반사경의 기계적인 변형은 NX 5 I-DEAS를 사용하여 해석 하였다. 최적화된 경량화 반사경과 플렉셔의 중력에 의한 광학면의 형상 변형은 RMS surface error 16 nm 이하로 초기 설계 목표값을 만족하였다. 온도 변화 ${\pm}1^{\circ}C$에 의한 광학면의 형상 변형과 assembly load에 의한 광학면의 형상 변형은 매우 작은 값으로 주 반사경의 변형에 영향을 주지 않음을 확인하였다.

• 전기화학회지
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• 제8권1호
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• pp.24-31
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• 2005

Ion-Shower-Doping장비 및 $PH_/3M_2$혼합 가스를 사용하여 Phosphorous를 ELA방법으로 제조된 Poly-Si에 가속 전압 및 조사량을 변수로 이온 주입하였다. As-implanted된 시편의 결정도는 UV-transmittance spectroscopy를 사용하여 측정하였다. 이 때 UV-transmittance를 이용하여 측정한 값은 Raman spectroscopy를 이용해서 측정한 값과 서로 관련되어 있음을 알았다. 면 저항은 가속전압이 1kV에서 15kV까지 증가함에 따라 감소한다 그러나 가혹한 도핑조건하에서는 가속전압의 증가 시 면 저항이 증가한다. 이는 활성화 열처리 후 치유되지 않은 결함에 의해 전자가 포획되며 이에 따라 전하 운반자의 농도가 감소하는 때문이다. 활성화 열처리는 로열처리, RTA 열처리, ELA 열처리 등의 방법으로 수행하였고 열처리 방법에 따르는 도펀트의 활성화 및 결함의 회복의 거동을 연구하였다

• 한국산학기술학회논문지
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• 제15권5호
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• pp.2567-2572
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• 2014

본 연구개발은 PCB소자 분리에 있어 개별적 레이저 커팅의 문제점을 개선하는 것으로, 다수개의 PCB소자가 결합된 PCB시트를 단시간에 커팅 할 수 있는 멀티지그 개발이 목적이다. 설계는 베이스프레임에 PCB서포터가 안착, 모델별 PCB서포터가 분리가능하게 설계 하였으며, 상부 레이저 투과공의 고정을 위하여 네오디움 자석을 양쪽에 각각 채택 지그를 완료 하였다. 개발성과는 하나의 베이스프레임으로 다양한 규격의 PCB소자 및 모듈의 고정과, PCB소자에 연결된 브릿지의 컷팅작업이 가능하도록 설계, 프레임제작과 교체에 소요되는 시간과 비용을 줄여 생산원가의 절감형 지그 개발로, 기존 타발식에 비해 정밀도 약 70% 상향 및 시설 투자비 약 400%를 절감하였다.

• 한국분무공학회지
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• 제28권1호
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• pp.1-9
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• 2023

In the cylinder of gasoline direct injection engines, the spray targeting from injectors is of great significance for fuel consumption and pollutant emissions. The automotive industry is putting a lot of effort into improving injector targeting accuracy. To improve the targeting accuracy of injectors, it is necessary to develop models that can predict the spray targeting positions. When developing spray targeting models, the most used technique is computational fluid dynamics (CFD). Recently, due to the superiority of machine learning in prediction accuracy, the application of machine learning in this field is also receiving constant attention. The purpose of this study is to build a machine learning model that can accurately predict spray targeting based on the design parameters of injectors. To achieve this goal, this study firstly used laser sheet beam visualization equipment to obtain many spray cross-sectional images of injectors with different parameters at different injection pressures and measurement planes. The spray images were processed by MATLAB code to get the targeting coordinates of sprays. A total of four models were used for the prediction of spray targeting coordinates, namely ANN, LSTM, Conv1D and Conv1D & LSTM. Features fed into the machine learning model include injector design parameters, injection conditions, and measurement planes. Labels to be output from the model are spray targeting coordinates. In addition, the spray data of 7 injectors were used for model training, and the spray data of the remaining one injector were used for model performance verification. Finally, the prediction performance of the model was evaluated by R² and RMSE. It is found that the Conv1D&LSTM model has the highest accuracy in predicting the spray targeting coordinates, which can reach 98%. In addition, the prediction bias of the model becomes larger as the distance from the injector tip increases.