• Title/Summary/Keyword: Laser sheet

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A Characteristics of Smoke Layer Formation Affected Periodicity of Fire Plumes (Plume의 주기성이 연층형성에 미치는 영향)

  • 한용식;김명배;오광철;신현동
    • Fire Science and Engineering
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    • v.16 no.2
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    • pp.38-42
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    • 2002
  • This experiment is to understand a characteristics of smoke layer formation affected periodicity of fire plumes. The ON-OFF jet was used to constitute the oscillating flow, which was formed by a mixture of nitrogen gas with kerosene particles. The instantaneous images was obtained by digital video camera using laser sheet technique. The results were confirmed that the smoke layer in the near fire source comprise vortices which are formed by impingement from the periodicity of fire plume. The periodic impinging of plumes were thickened the smoke layer and produced the back-flow.

Development of Precise Shearing Mechanism on Thin Sheet for Laser Welding (Analysis of Precise Shearing Process using FEM (레이저 용접을 위한 박판재의 정밀 전단 메카니즘 개발 (유한요소법을 이용한 정밀 전단 공정해석))

  • 표창률;전병희;조명래
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.53-59
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    • 1999
  • Recently, Tailor Welded Blank (TWB) is widely used in automotive industry since the transformation characteristic of its material can be changed. However, clearance between welding surfaces becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. For this purpose, a parametric study was peformed to investigate the effect of finite element size and fracture criterion on simulation result. Also, in order to predict the optimum shearing condition, effect of shearing conditions such as clearance and punch radius on the shear plane shape was evaluated.

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The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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QUALITY ASSURANCE IN LASER-BEAM WELDING OF HEAVY SECTION STEEL SHEET

  • Dahmen, M.;Kaierle, S.;Kapper, G.;Michel, J.;Schulz, W.;Spielvogel, K.;Poprawe, R.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.589-594
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    • 2002
  • In manufacturing of welded parts which require a proof on acceptance close observation of the process is mandatory. The manufacturer is obliged to document the welding process. An approach for monitoring and recording the process of laser beam welding combining theoretical knowledge, process monitoring and welding experience will be presented. The range of application of a device for co-axial process monitoring was extended up to 20 mm sheet thickness welded in one pass at beam powers of up to 20 kW. Crucial features of the process which refer to the formation of failures were observed. The results presented give rise to the general applicability of the approach for process monitoring and recording as well as failure management.

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Analysis of Welding Distortion for Laser Welded Sheet Metal Structures of Aluminum Alloy (레이저용접에 의한 알루미늄 박판구조물의 용접변형 해석)

  • Kwon, Ki-Bo;Kim, Jae-Woong;Kim, Cheol-Hee
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.44-51
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    • 2009
  • In this study, welding distortion analysis is performed for various design of tube shape structures which are assembled with aluminum sheet metal. Aluminum 5052 plates of 1mm thickness are used to analyze. An efficient keyhole model, as a welding heat source, is used for the prediction of full penetration weld size and shape which is required for the thermal analysis. The thermal and mechanical material properties are considered as temperature dependent functions, due to the high temperature variations during the welding. The numerical model is calculated by using a commercial software and evaluated with the experiments. The calculation results could make a comparative study in the view of distortion for the various size and shape of structure.

A Visualization of Smoke Front under a Horizontal Plate (평판하 연기선단의 가시화)

  • 한용식;김명배;오광철;유상필
    • Fire Science and Engineering
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    • v.15 no.1
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    • pp.41-46
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    • 2001
  • The flow induced by a vertically impinging circular jet under a horizontal plate is investigated by visualization technique, using kerosene smoke in nitrogen gas to visualize the vortex flow and impinging flow. The light source was the sheet beam of Ar-Ion laser. The vertical and horizontal images scattering of kerosene smoke were recorded by the high speed CCD camera and the video camera. The instantaneous velocity of the vortex and the mean velocity of the smoke front were measured from the acquisited images.

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Secondary Steady Flows Due to the Small-Amplitude In-Phase Oscillation of Multi-Cylinders (다수의 주상체들의 저진폭 동위상 진동에 의한 2차 정상유동 해석)

  • Kim, Seong-Gyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.2
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    • pp.649-658
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    • 1996
  • Small-amplitude harmonic oscillations of multi-cylinders are considered both experimentally and theoretically. For the theoretical model, the flow regime is separated into inner and outer regions. In the inner region, the flow is governed by the generalized Stokes boundary layer equation. In the outer region, the full Navier-Stokes equation for the steady streaming flow is solved numerically by using ADI scheme and FVM coupled with the boundary integral method. Flow visualization experiments are conducted by using the Laser Sheet Image Technique. The case of two circular cylinders and square cylinders with variable distances are chosen as a typical example. Although experimental results are based on the flow in the finite domain, both experimental and numerical results agree well qualitatively. As the separation of cylinders is increased, a numerical result shows the asymptotic convergence to a single cylinder case.

Formability Evaluation of Tailor Welded Blanks of Boron Steel Sheets by Erichsen Cupping Test at Elevated Temperature (보론강 용접 맞춤 판재의 고온 에릭슨 커핑 평가)

  • Kim, Y.I.;Kim, J.H.;Kim, Y.;Lee, M.Y.;Moon, Y.H.;Kim, D.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.568-574
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    • 2011
  • The combination of tailor welded blank (TWB) and hot stamping often offers improved crash-worthiness and reduced mass of stamped parts in the automobile body. To investigate the formability of laser TWB and the reliability of weld line, the present study used 22MnB5 boron steel sheet of the same thickness and used the Erichsen cupping test at elevated temperatures. The effects of laser direction, die temperature, weld line positions and forming speed on formability(the limiting dome height) were studied and the results were compared with the formability of the base material.

A Experimental/Numerical Study of Behaviors of Spray Impinging on the Diesel Combustion Chamber Wall (디젤 연소실 벽면에 충돌하는 분무거동에 관한 실험적/수치적 연구)

  • 박정규;원석규;원영호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.86-95
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    • 2000
  • A modified spray impingement model has been developed, which is assessed against experiments for the impinging sprays on the small combustion chamber at various gas pressures. To investigate spray behaviors in the diesel combustion chamber, a transparent constant-volume chamber is made which is similar to the combustion chamber of the real diesel engine. The chamber is pressurized by N2 gas from 0 bar to 20 bar to find the effects of ambient pressures. The behaviors of spray injected into this chamber and dispersed after impingement on the cylinder wall is measured two-dimensionally using laser sheet Mie scattering method. The physical submodels have been properly modified to improve the prediction capability of original KIVA code to describe the spray behaviors after impingement on the curved cylinder wall. In terms of spray dynamics and evolution. numerical results give qualitatively good agreements with experimental data.

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Fatigue Characteristics of Laser Welded Zirconium Alloy Thin Sheet (레이저 용접된 박판 지르코늄 합금의 피로특성)

  • Jeong, Dong-Hee;Kim, Jae-Hoon;Yoon, Yong-Keun;Park, Joon-Kyoo;Jeon, Kyeong-Rak
    • Journal of Welding and Joining
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    • v.30 no.1
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    • pp.59-63
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    • 2012
  • The spacer grid is one of the main structural components in a fuel assembly. It supports fuel rods, guides cooling water and maintains geometry from external impact load and cyclic stress by the vibration of nuclear fuel rod, it is necessary to have sufficient strength against dynamic external load and fatigue strength. In this study, the mechanical properties and fatigue characteristics of laser beam welded zircaloy thin sheet are examined. The material used in this study is a zirconium alloy with 0.66 mm of thickness. The fatigue strength under cyclic load was evaluated at stress ratio R=0.1. S-N curves are presented with statistical testing method recommend by JSME- S002 and compared with S-N curves at R.T. and $315^{\circ}C$. As a result of the experimental approach, the design guide of fatigue strength is proposed and the results obtained from this study are expected to be useful data for spacer gird design.